Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

My 400+bhp CGI Zetec/ST170 Turbo S2 17/05/08 Game Over.

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Old 01-01-2008, 08:23 PM
  #321  
Big Will_
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Si,

If the shell comes back to me soon then yes!
Old 02-01-2008, 12:25 AM
  #322  
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Will new sig is needed, the turbo dont match up
Old 24-01-2008, 09:43 PM
  #323  
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Righto - sadly a no pictures update

But:

AEM ECU and full wiring loom has now arrived and is sat at my local FedEx depot awaiting collection

Block is now machined, crank nitrided, polished and balanced - all awaiting collection too!

Dug out my other various engine bits and they're going off for hot acid dipping to clean them up and the sump is going off for powder coating.

Ian Howell has sorted me my replacement rings and circlips after the last set went 'walkies'

Piper should be getting me my reprofiled cams, vernier pulleys, valve springs and retainers posted back to me shortly and then its engine build time
Old 24-01-2008, 10:11 PM
  #324  
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Excellant news, Will....engine time, hey tht vast mountain of bedroom toys finally gets bolted together..

should be collecting my cams this weekend and then the built engine next weekend from Mr Howell..

Fingers crossed on getting your shell back, is this painted now or back from being prepped.
Old 24-01-2008, 10:17 PM
  #325  
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Woo good news Will.

You heard anything about your shell recently?
Old 27-01-2008, 02:35 PM
  #326  
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Few pics for you

AEM ECU arrived:




Quick screen dump of the interface:


Also bought the AEM race wiring loom:




Fortunately every wire is printed with identification to try and minimise mix ups!


Also comes with appropriate bits to tidy it all up at the end:


I've also been fortunate enough to be invited to help strip an old race car and the freedom to remove some useful bits - god love mates in great places




Looks like a full motorsport spec loom is on the cards now :shock:
Old 27-01-2008, 02:38 PM
  #327  
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Those connectors look proper mate Got any spare ones for the Ka
Old 27-01-2008, 02:45 PM
  #328  
DazC
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That calibration software looks identical to the Omex MAP3000 software!!
Old 27-01-2008, 02:49 PM
  #329  
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DazC

Yeah, it is OMEX-like, just with many more features

Richie - added you to MSN mate
Old 27-01-2008, 03:31 PM
  #330  
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Mil-spec connectors are very good and come in a good range of size, we use these on all our race cars

Look forward to seeing the build pics / write up s Will
Old 27-01-2008, 03:33 PM
  #331  
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I spent 4 months building looms at Honda Racing F1 so they're nothing new to me.

Just can't believe the price of the tooling to repin them
Old 27-01-2008, 07:07 PM
  #332  
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very nice..cant wait to see the finished project
Old 27-01-2008, 08:04 PM
  #333  
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Will, me and you need a chat.....
Old 28-01-2008, 11:24 AM
  #334  
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Originally Posted by Will @ M Developments
I spent 4 months building looms at Honda Racing F1 so they're nothing new to me.

Just can't believe the price of the tooling to repin them
How you get a job like that?
Old 28-01-2008, 11:42 AM
  #335  
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Did it as part of my apprenticeship there
Old 30-01-2008, 06:39 PM
  #336  
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Looking very good Will!

You have got me very worried LOL!!


What are you doing cage wise and suspension?

Keep the updates coming fella, looks like working where you do helps alot!

Cant seem to get my boss interested in turbos, he is far more interested in how my construction projects are running!



Old 30-01-2008, 07:03 PM
  #337  
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Dan - your's is miles ahead of mine so i doubt i'll take any off the limelight this year lol

I'm just on my way out now but i'll PM you later for a chat
Old 30-01-2008, 09:48 PM
  #338  
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Originally Posted by Will @ M Developments
I spent 4 months building looms at Honda Racing F1 so they're nothing new to me.

Just can't believe the price of the tooling to repin them
so out of interests how much is the tooling to re pin these mil spec connectors?
Old 30-01-2008, 09:50 PM
  #339  
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well done mate everythings comeing together now. when are you going to start makeing the loom?
Old 31-01-2008, 03:55 PM
  #340  
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NEEDFORSPEED

When i do my dummy engine build i'll start with the engine loom - problem will come from the fact that i wanted to a fully detachable engine loom from the bulkhead and i've just realised the AEM loom runs an external shielding
Old 01-02-2008, 10:31 AM
  #341  
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Change of plan or a shiteload of work then?



Serious goodies on last couple pages mate...

Had an eye on this thread and can't wait for it all to start gettin bolted together...New, different and raipd

Old 01-02-2008, 12:57 PM
  #342  
Ryan
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awesome mate, dont cover it with pony briad, use proper stuss, DR25
Old 01-02-2008, 01:53 PM
  #343  
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Ryan

I've actually got a load of Vitone DR25 Raychem from er, somewhere
Old 01-02-2008, 02:15 PM
  #344  
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Dixons???

Old 01-02-2008, 05:01 PM
  #345  
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i'll have it then
Old 01-02-2008, 05:40 PM
  #346  
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Cant wait for this car
Old 02-02-2008, 09:43 AM
  #347  
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Originally Posted by Ryan
i'll have it then
Lol - i'll offer you my leftovers





Luke -
Old 02-02-2008, 10:28 AM
  #348  
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Originally Posted by Ad4m RST
Change of plan or a shiteload of work then?
Well - the Crank/Cam position sensors with the shielding on will just have to be released at the sensor.

Rest of the loom can be done on a bulkhead connector
Old 02-02-2008, 12:23 PM
  #349  
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Rightio, had a couple of boxes delivered yesterday...

One from Piper who i have to say a big thankyou to - Garry was very helpful and was more than happy to discuss my ideas and options

So...

Piper Cam, Piper Valve Springs, Piper Retainers and Piper Verniers









And...





ANOTHER RS Turbo loom

Will be chopping about with this to get all my indicators, brake lights etc. etc.
Old 02-02-2008, 02:09 PM
  #350  
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Old 03-02-2008, 11:54 AM
  #351  
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Which cam is that? Presume inlet as I see the phase sensor trigger bump thingies....?! What sort of power band are you designing the engine to operate in?

Chris
Old 03-02-2008, 12:04 PM
  #352  
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Yeah Inlet cam there mate

It should drive like a 2.0 Zetec up to 3000, start being spritely up to around 4000 where it should be doing full boost and hold that through to 8000rpm.

Possibly a bit more on top speed runs.

I'm only on single valve springs as i've spent enough on the head already - don't want to get into machining and oversize buckets.

I'll go as far as i can before i get valve bounce basically
Old 03-02-2008, 01:08 PM
  #353  
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at what power do you need to go for double valve springs???
Old 03-02-2008, 01:44 PM
  #354  
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Not really power as such that dictates when you need double valve springs.

Type of cams you're using and intended revs are what dictates the change in the planning stage.

Valve bounce occurs when the spring isn't up to the job - IF i get that too early in the rev range then i'll have to go to doubles and bite the bullet
Old 03-02-2008, 01:47 PM
  #355  
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More nice parts
Old 04-02-2008, 07:39 AM
  #356  
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Originally Posted by Will @ M Developments
Ryan

I've actually got a load of Vitone DR25 Raychem from er, somewhere
Is that the stuff I managed to 'borrow' from 'somewhere'???

Cams and verniers look tidy! They turned up pretty smartish didn't they?
Old 04-02-2008, 08:15 AM
  #357  
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Originally Posted by Davemurphy007
Originally Posted by Will @ M Developments
Ryan

I've actually got a load of Vitone DR25 Raychem from er, somewhere
Is that the stuff I managed to 'borrow' from 'somewhere'???
I have no idea what you are referring to. Officer.
Old 04-02-2008, 04:29 PM
  #358  
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MOD property Hope you don't like it dry
Old 04-02-2008, 05:36 PM
  #359  
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steve7786

Woah there horsey.

I simply part ex'd some car parts for some wiring parts - there is nothing here but assumption
Old 12-02-2008, 01:01 PM
  #360  
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lol

arr nice to see its slowly gettting there, you heard much from chris ?


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