fomoco90

can make me the same gauges once I got mine finished, very OEM'ish

Ryan

good work mate.

i admire people who take the time to get it right.

adamS2RST

Looks mad mate, well done again

Sticky.

iTrader: (4)

Another job well done mate

Jon ERST S2

I LOVE that dash! Proper factory!!

K3V HA

Mint matey, mint!!

zvhturbo

Thanks for all the comments and support guys, really makes doing the work worth while

Here is a pic of the Stack in and working, is a really good piece of kit

luke89

iTrader: (1)

looks mint good work clocks look good some nice filler work there

N1C4T3N

love it m8t

BillyCabrio

iTrader: (1)

Looking good Matt, my plans are coming into effect now aswell! Not as extreme as yours but nether the less effective as it'll be my first

zvhturbo

Take it you are about to loose your turbo vaginity then??

BillyCabrio

iTrader: (1)

Shhhhhhhhhhhhhhhhhhhhhhh!! Its a secret.

Tony Turbo

That stack install is the nuts, that is exactly how I would do it, but I would probably go for black to match my gauges, like you have.



My rev counter is well out, the other night it read 6k and the car slowed down, changed gear and it was ok... hmmmmm... 800rpm out then lol. I think that after my boost controller is bought (whatever I go for) I will have to invest in a decent rev counter.

"Ahh... I love it"




When you going to bring it out?

zvhturbo

Very soon

H980Pulsarkid

Im waiting mate ....see you at the weekend - have someone picking up my top mount this weekend so will be going front mount shortly...!

Adam_BlackRS

Tone, did you swap your rev counter ? EFI one ? or you kept the MFI one ??

Tony Turbo

MFi mate... strangely it worked

zvhturbo

Hi lads,

I'm in a state of morning


Looks like my engine is dead.
I had over heating problems which can't be sorted out (well I could use an electric water pump), it because the standard CVH water pump can't flow enough water until the engine is at 1500rpm.

Also the turbo oil return is too small in the block and there is a build up of oil pressure causing oil to blow through the turbo seals and it blows the oil return hose.

And because my ZVH engine is an early build one, the Accralite pistons have a problem, the skirts are to thin and over heat, this causes them to expand and sieze in the bore.


I'm thinking about building a 2.0ltr twin cam Zetec turbo and doing it myself so i know its done right and not hand it to some over charging shonky engine builder.

Adam_BlackRS

Sorry to hear that zvhturbo

Hope ya get it sorted soon

It will work mate, but it will read half what the engine actually is reving

Muska

im gutted for you! what a bastard after all that hard work! hope you can bounce back from it and build a mental 16v turbo engine!

adamS2RST

Oh dear, not good, far too many engines blowing up lately

Tony Turbo

SHIT!

Sorry to hear that Matt

I really hope you get it sorted



Adam - It reads ok, not half, it's just about 800 rpm out at the top, and 200 at the bottom

N1C4T3N

FCUKER sorry to hear about that but 2.0ltr twin cam Zetec turbo sounds nice and from the work that went in to ya zvhturbo ya just no its going to be wkd!!!

zvhturbo

Thanks for the sympathy lads.

I actually got the car back up and running saturday afternoon.

I'm still going to strip the engine down as i don't know what the problem is.
Could simply be the head gasket


After a long think over the weekend i think i'm going to keep the ZVH engine, sort out the problems and get the car on the road.

I think i will have to take the pistons out and send them away for checking to make sure they are suitable, and send the T34 away for checking just encase that is whats burning all the oil.

zvhturbo

Right, engine is now fully stripped and its obvious the problems were due to the head gasket failing.

The engine is now going to be fully stripped and cleaned (oil and water mixing leaves a nasty mess )

Over the next few months i will keep you updated on my rebuild.

Might post a load of pics tonight

Matt.

adamS2RST

Cool, glad it was nothing major!!!

Ramonster

Nice piece of handwork you've done there with the clocks!

N1C4T3N

nice one m8t

K3V HA

Pheeww, glad it wasnt as bad as first thought mate!!

rs_si

I take it those copper head gaskets aren't that good then? I was considering getting one for mine but will think again if its caused you problems?

Simon

zvhturbo

Well mate i'm all for trying new things but perhaps it was just not suited to my set up.
I had the surface of the block and head checked for straightness and suitability for using the copper head gasket but still it never managed to seal.
You have to use a spray on copper cement as well because the copper on its own can not seal.

Unfortunatly it had blown around the oil flow hole and mixed the oil with the water

The engine is out the car now and the head etc is stripped off.

Tonight i plan on taking the sump off, rods and pistons out, crank off etc and giving the block a really heavy clean/degrease over the weekend and start putting it back togeather during next week.

Matt.

James_RScos

nice one m8 what a work of art love the car well done.

luke89

iTrader: (1)

good luck sorting it hope it works after

fomoco90

hi there do you remember the part # of these bump stops?
started refitting my suspension, not all parts are in place, just the rear arm and shock, need to fit smaller part that connects the arm and the bar and the connection rod, is it normal if it is shabby and the spring can be wobbled about, mind car is of the floor completely
keep up the nice work

BillyCabrio

iTrader: (1)

Not off the top of my head i dont mate, have a look at their website www.deflex.co.uk

fomoco90

Billy Cabrio, soz m8, just went over to their site, didn't find it, no pic tho, perhaps in the smaller marks
how long your project been of the road?

zvhturbo

Hello guys, time for a little update,

Moneys a little tight right now as i'm off on my hols for 3 weeks on tuesday.

Just a quick set of photos so you can see whats going on.


Engine fully striped and cleaned and had a lovely coat of blue












Started to go back togeather, started with the water pump adapter plate.
I made the securing bolts a larger dia to help them clapm a little better



Crank and piston oil spray jets installed.









Crank position sensor



My set of Accralite pistons









My steel Burton (Farndon Engineering) rods, awaiting a new set of circlips before fitting back on to the piston and installation in to the engine










This will probably be my last update until early November now so mid november i hope to have a massive update where the car is back up and running better than ever.


Matt.

BillyCabrio

iTrader: (1)

Do you mean these?


Part No:~ ESC34L
Escort Mk3/Mk4
Front strut top mounting - £10.40 set 2

Thats what i bought, a bitch to fit!! But sooooooo much better than the originals!

zvhturbo

No Silly Billy he means these ones

BillyCabrio

iTrader: (1)

Ahhhh yeah i gotcha, i had to ring them about those ones as they aint on their site!!!