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Rosso red Rs turbo build and progress.

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Old 05-04-2021, 10:57 AM
  #2161  
Rsmat
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Well little up date ..the strut brace has gone for powder coating the same as the rocker cover .

Also decided to add the loom to the oil sensor so I can monitor temps , massive thanks to Mark Knight for scaling the sensor and sorting the loom for me.

Also took some random pics .

Rosso red Rs turbo build and progress.-elj9leb.jpg

Rosso red Rs turbo build and progress.-oz5suap.jpg

Rosso red Rs turbo build and progress.-ii8xzxr.jpg

Rosso red Rs turbo build and progress.-6vl88dc.jpg

Rosso red Rs turbo build and progress.-fdqit18.jpg

Rosso red Rs turbo build and progress.-5zm3xzm.jpg

Rosso red Rs turbo build and progress.-h1nd60r.jpg

Rosso red Rs turbo build and progress.-yqvoktg.jpg

Rosso red Rs turbo build and progress.-k625t1c.jpg

Rosso red Rs turbo build and progress.-0jfawoh.jpg

Rosso red Rs turbo build and progress.-bywec9h.jpg

Old 06-04-2021, 09:17 PM
  #2162  
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Marks just checked my up to date data log and the car is still repeatedly doing what it should..well happy .
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Old 20-04-2021, 11:04 AM
  #2163  
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Decided to fit the rear strut brace whilst I wait for the front one to come back from powder coating ..found out that that the coilover springs sit very close to the turret wall , so ive had to order some button head bolts. Then ill have to drop the coilovers off and fit then back on see if they clear .

Strut brace is an OMP one that I've had flocked to match the boot carpet in the boot by Raj at Autoflock.

Rosso red Rs turbo build and progress.-i5bsxgx.jpg

Nipped up to see him at the weekend then home .

Rosso red Rs turbo build and progress.-9w4qwcu.jpg

Rosso red Rs turbo build and progress.-mlz1ant.jpg



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Old 20-04-2021, 09:48 PM
  #2164  
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Looking awesome, so many tidy touches
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Old 20-04-2021, 09:57 PM
  #2165  
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Originally Posted by Ridgey
Looking awesome, so many tidy touches
Cheers , its getting there slowly .
Old 29-04-2021, 04:47 PM
  #2166  
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Started getting a few issues with a misfire a few days ago and after a few data logs sent over to Mark Knight and everything been all good map wise ..fuel pressure , good spark I decided today to take the injectors out and send them for inspection ..turns out 2 was blocked , so now I need to collect them and investigate whats caused it as the fuel system was all new .
Old 30-04-2021, 11:40 AM
  #2167  
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Went and picked the injectors up this morning and spoke to the guys thats cleaned/ repaired the injectors ..the findings on the report state that scale / gunk debris from fuel being stood was the cause of the 2 injectors not closing/ stuck open properly ..I also managed to find a little bit in the fuel rail ..so ive sent that up to avionics maintenance today at work for cleaning and ultra sonic bath ..now nice and clean and ive ordered a new fuel filter and fresh fuel ..get back out and log some data / see how it feels.

Rosso red Rs turbo build and progress.-li0qgvv.jpg

Rosso red Rs turbo build and progress.-leli1ix.jpg

Rosso red Rs turbo build and progress.-svkgqyu.jpg

Rosso red Rs turbo build and progress.-iii99py.jpg

Rosso red Rs turbo build and progress.-s0efv8a.jpg
Old 02-05-2021, 09:35 AM
  #2168  
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Well I got the injectors back yesterday ..cleaned the lines out and fitted a new filter , put it all back together and did a run to gather some data for Mark and it came back loads better with no misfires or overrun popping. The data also suggested its loads better than it was but slips rich a little every now and again , so going to put a lambda on as the ALS may have killed it .
Old 02-05-2021, 04:27 PM
  #2169  
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great to see the probs sorted fella and the data showing all good apart from the slight overfuel every now and then.

nice easy fix with a new lambda
Old 07-05-2021, 02:00 PM
  #2170  
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Originally Posted by bluntys1rsturbo
great to see the probs sorted fella and the data showing all good apart from the slight overfuel every now and then.

nice easy fix with a new lambda
Yea mate . I'm going to try new plugs this weekend as im suffering a sooty plug on cylinder 2 see if that the dip every so often to 0.62 lambda.
Old 10-05-2021, 08:31 PM
  #2171  
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Well had the data checked with new plugs and leads and still getting rich spots and mid range slight misfire and on over run /off throttle , but I decided to check stuff whilst my new boost leak tester arrives and to say all my hoses where new and still looked mint I found these ones off the IC and the other is the TB reducer to cross over pipe ..think these are the issue / possible boost leak as the data shows me 0.2bar down .

Rosso red Rs turbo build and progress.-loy3fis.jpg

Rosso red Rs turbo build and progress.-izpsbjz.jpg

Rosso red Rs turbo build and progress.-zowyftl.jpg

Rosso red Rs turbo build and progress.-rhpz00c.jpg

Rosso red Rs turbo build and progress.-e0ttnyz.jpg
Old 11-05-2021, 09:25 PM
  #2172  
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Ordered all new parts and then to test .. Mark is checking my 4bar out for me to see if its deffo broke as im currently on a 3bar , im going to change to 4 bar and push it a little bit more to 2bar I think .
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Old 14-05-2021, 05:44 AM
  #2173  
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Originally Posted by Rsmat
Ordered all new parts and then to test .. Mark is checking my 4bar out for me to see if its deffo broke as im currently on a 3bar , im going to change to 4 bar and push it a little bit more to 2bar I think .
no were talking mate
Old 16-05-2021, 10:25 PM
  #2174  
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Not much to report apart from I've fitted new boost hoses and clips and gone round tightening everything up ..also got my new strut brace sat in situe ready for the Allen head m6 x25 bolts and nylon nuts .

Once thats all bolted down ill do a boost leak down test and get out and do some pulls for data log .

Rosso red Rs turbo build and progress.-kocuhx2.jpg

Rosso red Rs turbo build and progress.-tce9fnl.jpg
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Old 16-05-2021, 10:41 PM
  #2175  
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Even had the lad on it with me today

Rosso red Rs turbo build and progress.-4bwzgg2.jpg
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Old 17-05-2021, 06:14 PM
  #2176  
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this mate mega updates, and he's one top apprentice
Old 17-05-2021, 07:46 PM
  #2177  
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Originally Posted by bluntys1rsturbo
this mate mega updates, and he's one top apprentice
Thanks mate , and he loves helping he does.
Old 25-05-2021, 09:47 AM
  #2178  
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A little update, intercooler was removed and found to be damaged quite badly in some places due to moving too much , so I've decided to have a new one made with a better core and mounting points .
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Old 26-05-2021, 09:14 AM
  #2179  
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The car is looking awesome thanks for all of the updates.
Old 26-05-2021, 11:07 AM
  #2180  
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That the cause of your recent boost issues then? 😎
Old 26-05-2021, 01:57 PM
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Originally Posted by PaulinhoT
The car is looking awesome thanks for all of the updates.
Thank you mate and no probs at all , its nice to keep a build thread on the car .

Originally Posted by slammedorion
That the cause of your recent boost issues then? 😎
This and the hoses I think so and the cause of the misfire mate . I'm banned on Facebook so can't put anything on there right now
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Old 26-05-2021, 10:24 PM
  #2182  
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Originally Posted by Rsmat

This and the hoses I think so and the cause of the misfire mate . I'm banned on Facebook so can't put anything on there right now

I thought you’d gone missing again 😂
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Old 27-05-2021, 10:53 AM
  #2183  
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Originally Posted by slammedorion
I thought you’d gone missing again 😂
Yea mate , got another 20 days to serve
Old 27-05-2021, 10:54 AM
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A little update .. ive got Ben from Alunox coming over tonight to look the job up for a bespoke cooler. Well bespoke in the sense its a better core and mounts better .
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Old 29-05-2021, 09:54 PM
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Well Ben from alunox came over we spoke about whats needed in great depth so away he's gone to order up the core which I'm told his hand made .

Also today with a few mins spare i set and bolted the front strut brace down.

Rosso red Rs turbo build and progress.-rdfe7fo.jpg

Rosso red Rs turbo build and progress.-zjmtnmh.jpg

Rosso red Rs turbo build and progress.-9bixyvd.jpg

Rosso red Rs turbo build and progress.-kmxkk6v.jpg
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Old 03-06-2021, 01:14 PM
  #2186  
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Had a message off Ben at Alunox earlier to tell me the hand made core for my intercooler is being made and will be ready in a few days and he also explained it's the same core they fit to all there race car builds .
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Old 03-06-2021, 11:15 PM
  #2187  
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Ordered a new 4bar map sensor so hopefully this one works this time .
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Old 09-06-2021, 05:23 PM
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Not much of an update but cars going on the 21st for its new IC and the 4 bar has arrived so will send that to Mark Knight for testing before I book the car into MSD
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Old 13-06-2021, 06:13 PM
  #2189  
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Parts inspection / clean and getting placed ready to build it back up once its back from Alunox .

Was having the manifold coated, but Raj at Autoflock has told be about a new coating thats coming out with a 3000c working temp and comes in black as its main colour, so going to wait til winter till he's had plenty of practice with it.

Rosso red Rs turbo build and progress.-n5orxl4.jpg

Rosso red Rs turbo build and progress.-rlrgyrw.jpg

Rosso red Rs turbo build and progress.-radxwdf.jpg

Rosso red Rs turbo build and progress.-zmayubh.jpg

Rosso red Rs turbo build and progress.-q1ragsn.jpg

Rosso red Rs turbo build and progress.-rv0ply6.jpg
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Old 17-06-2021, 06:21 AM
  #2190  
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One of the coolest projects I've seen. Nice job!
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Old 17-06-2021, 08:49 AM
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Originally Posted by rayben
One of the coolest projects I've seen. Nice job!

Thank you very much mate.
Old 21-06-2021, 10:10 PM
  #2192  
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Was up early this morning to drop the car off at Alunox .

Rosso red Rs turbo build and progress.-5arfceu.jpg

Then dinner time the post man dropped me my new cambelt cover which will be Modified to accept my cam trigger pick up and then powder coated Gloss black to match the theme.

Also Saturday just gone I ran some tyres over to mark Knight who was working on a nice vauxhall lets say and he took my new 4bar and is going to test it for me prior to dyno time.

Will update further if anything changes .

Last edited by Rsmat; 24-06-2021 at 09:59 PM.
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Old 24-06-2021, 09:58 PM
  #2193  
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Update ..

Mark kindly tested my brand new 4bar to find out that's broke also ..so the plan now is to find another genuine make of 4bar and start again.
Old 29-06-2021, 09:14 PM
  #2194  
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Had a little clean up of bits ready for when the car comes back.

Rosso red Rs turbo build and progress.-z92yg2q.jpg

Rosso red Rs turbo build and progress.-pccjqsd.jpg

Rosso red Rs turbo build and progress.-ymudeqw.jpg

Also bought a cam belt cover off ebay and im going to cut the top out to accept my cam trigger bracket and sensor ..and then powder coat black to match the tanks etc.

Rosso red Rs turbo build and progress.-tg3mxcu.jpg

Rosso red Rs turbo build and progress.-aftohjz.jpg
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Old 09-07-2021, 11:19 PM
  #2195  
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Got the call from Alunox today to say the car was ready, so me and my nephew went and got her home , I then decided to strip the new cooler and paint satin black.. I'm off to screwfix in the morning to get some draught excluder tape to sandwich the IC and Rad .whilst I'm out I'm going to grab all new clips for the hoses etc ..also managed to source a good 4bar from ignition advantages .

So the build up and clean up starts now ready for my trip to fordfair .

Rosso red Rs turbo build and progress.-ggxuu5w.jpg

Rosso red Rs turbo build and progress.-gadjkm6.jpg

Rosso red Rs turbo build and progress.-0me1brl.jpg

Rosso red Rs turbo build and progress.-btbz3zq.jpg

Rosso red Rs turbo build and progress.-flvgmgs.jpg

Rosso red Rs turbo build and progress.-mc8a9d3.jpg

Rosso red Rs turbo build and progress.-bpyszul.jpg

Rosso red Rs turbo build and progress.-8hkrehu.jpg

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And now painted and ready to fit.

Rosso red Rs turbo build and progress.-wqqz0hs.jpg
Attached Thumbnails Rosso red Rs turbo build and progress.-2upv2kt.jpg  

Last edited by Rsmat; 09-07-2021 at 11:22 PM.
Old 10-07-2021, 08:59 PM
  #2196  
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Had a quick hour on the car today .. I put the seal on the Rad for the Rad/IC Gasket so air that goes through the cooler has no escape so has to go through the Radiator . And fitted them.

Fitted the water hoses with new clips .

Rosso red Rs turbo build and progress.-b74dqym.jpg

Rosso red Rs turbo build and progress.-chzlzv4.jpg

Rosso red Rs turbo build and progress.-9ji0dvu.jpg

Rosso red Rs turbo build and progress.-omjn6ly.jpg

Rosso red Rs turbo build and progress.-afgr3cq.jpg


Rosso red Rs turbo build and progress.-dbmwkrd.jpg
Old 11-07-2021, 08:16 PM
  #2197  
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Had a spare hour today and decided to throw it all back together apart from the charge carrier as I've got to heat wrap that . I also cleaned out all the stud holes etc as the cars stood for a while.

Rosso red Rs turbo build and progress.-drzez2u.jpg

Rosso red Rs turbo build and progress.-dtynwt7.jpg

Rosso red Rs turbo build and progress.-gvj1tkz.jpg

Rosso red Rs turbo build and progress.-31yoewm.jpg

Last edited by Rsmat; 11-07-2021 at 08:17 PM.
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Old 11-07-2021, 10:57 PM
  #2198  
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Getting better and better!
In awe as many are.

Cheers
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Old 12-07-2021, 09:36 AM
  #2199  
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Originally Posted by Canada1
Getting better and better!
In awe as many are.

Cheers
Thanks dude it certainly is .I keep chipping away .
Old 12-07-2021, 04:32 PM
  #2200  
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Love this mate, I echo the guy above the car is actually getting better which seems impossible.
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