Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

MK3 fiesta project - 2.1 zetec turbo - 358bhp-365ftlb for now

Thread Tools
 
Search this Thread
 
Old 05-07-2010, 06:46 PM
  #161  
crazycage
PassionFord Post Whore!!
 
crazycage's Avatar
 
Join Date: Jan 2007
Location: merseyside
Posts: 4,995
Likes: 0
Received 14 Likes on 14 Posts
Default

some work gone into this mate.
Old 05-07-2010, 08:30 PM
  #162  
johnenright150rst
Regular Contributor
 
johnenright150rst's Avatar
 
Join Date: Jul 2008
Posts: 316
Likes: 0
Received 0 Likes on 0 Posts
Default

just read from start to finish..... fuck me you have ploughed some hours and cash into that!!
gonna be a stunner mate fair play, love the colour and the attention to detail!!
Old 08-07-2010, 09:01 PM
  #163  
RS_Rob
PassionFord Regular
Thread Starter
 
RS_Rob's Avatar
 
Join Date: Aug 2003
Posts: 457
Likes: 0
Received 0 Likes on 0 Posts
Default

thanks for the comments


well its time to take the fiesta off the car spit,
so the next idea
Name:  020.jpg
Views: 504
Size:  69.8 KB




should bring the car down to a better level to be painted, plus easy to move around!
Name:  021.jpg
Views: 501
Size:  83.7 KB




all new bits to change over to manual clutch rachet adjustment
should help with the 4-paddle clutch
Name:  022.jpg
Views: 502
Size:  71.4 KB




as my plans have grown for the engine, which has been all built up ready ages ago at ian howells
i'm going for one of his inlet manifolds, pectel t2 ford motorsport ecu, also ian has played around with my new turbo aswell

so with the new plans a better map sensor is needed,
so gone for a new cossie 3bar map sensor
Name:  023.jpg
Views: 465
Size:  70.3 KB

Last edited by RS_Rob; 06-09-2010 at 09:07 PM.
Old 08-07-2010, 09:25 PM
  #164  
rob_pandy
Virgin
 
rob_pandy's Avatar
 
Join Date: Sep 2009
Location: wales
Posts: 3
Likes: 0
Received 0 Likes on 0 Posts
Default

looks good mate
Old 08-07-2010, 09:27 PM
  #165  
Mint FRST
Too many posts.. I need a life!!
iTrader: (1)
 
Mint FRST's Avatar
 
Join Date: May 2004
Location: Staffordshire
Posts: 951
Received 0 Likes on 0 Posts
Default

Originally Posted by RS_Rob
i've got a brand new FRST bonnet to go on
Good man! Keep up the good work
Old 09-07-2010, 06:31 AM
  #166  
RS_Rob
PassionFord Regular
Thread Starter
 
RS_Rob's Avatar
 
Join Date: Aug 2003
Posts: 457
Likes: 0
Received 0 Likes on 0 Posts
Default

heres the fiesta on her new wheels ready for a final prep
Name:  001.jpg
Views: 526
Size:  91.2 KB




when the rear spit was extended to bolt inside the rear chassis legs from the rear panel
two holes were cut, so welded a plate and sealed up
Name:  002.jpg
Views: 475
Size:  63.1 KB




engine bay after being prepped with various grade sanding discs
Name:  007.jpg
Views: 531
Size:  78.9 KB
Name:  008.jpg
Views: 488
Size:  72.8 KB




andrew finishing off the final prep
Name:  009.jpg
Views: 468
Size:  89.5 KB




in the spray booth after all dust being blown off and masking from inside began
Name:  010.jpg
Views: 493
Size:  99.4 KB
Name:  011.jpg
Views: 468
Size:  86.7 KB




even the sunroof is done from inside to make sure everything gets good coverage





here she is ready for the morning, where she'll have a few tack rags before the final wet primer will be applied
the floor underneath has been covered up to stop overspray aswell
Name:  013-1.jpg
Views: 470
Size:  99.5 KB




a closer look at leaving the outer side of the sill out for painting
Name:  014-1.jpg
Views: 484
Size:  66.3 KB

Last edited by RS_Rob; 06-09-2010 at 09:08 PM.
Old 09-07-2010, 07:07 AM
  #167  
Twins
15K+ Super Poster!!
iTrader: (18)
 
Twins's Avatar
 
Join Date: Sep 2004
Location: ESSEX
Posts: 18,043
Received 117 Likes on 109 Posts
Default

Whats the green rs having done
Old 09-07-2010, 07:20 AM
  #168  
Glenn_
Glennvestite
iTrader: (1)
 
Glenn_'s Avatar
 
Join Date: Jul 2006
Location: Darlington county durham
Posts: 62,755
Received 1,042 Likes on 996 Posts
Default

Top work mate.Cant wait to see it all built up.
Old 09-07-2010, 04:22 PM
  #169  
Portugal
Regular Contributor
 
Portugal's Avatar
 
Join Date: Nov 2009
Location: Funchal
Posts: 249
Likes: 0
Received 0 Likes on 0 Posts
Default

perfection!
Old 09-07-2010, 04:42 PM
  #170  
Minirotty
Lucifer II - 666
 
Minirotty's Avatar
 
Join Date: Apr 2007
Location: Birmingham
Posts: 8,342
Received 303 Likes on 197 Posts
Default

Originally Posted by Twins
Whats the green rs having done
I don't think thats an RS you can see.
Old 09-07-2010, 04:51 PM
  #171  
Zetecfiesta
PassionFord Post Whore!!
 
Zetecfiesta's Avatar
 
Join Date: Jan 2005
Location: Westhoughton Bolton
Posts: 4,186
Likes: 0
Received 0 Likes on 0 Posts
Default

absolutley awsome work, been reading this thread most the day and the work and the time thats gone into it is amazing i cant wait to see it all built back up again!
Old 09-07-2010, 07:02 PM
  #172  
RS_Rob
PassionFord Regular
Thread Starter
 
RS_Rob's Avatar
 
Join Date: Aug 2003
Posts: 457
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Twins
Whats the green rs having done
its a mazda 2 you can see in the funky green
we do have two RS's on site though
Old 09-07-2010, 07:27 PM
  #173  
RS_Rob
PassionFord Regular
Thread Starter
 
RS_Rob's Avatar
 
Join Date: Aug 2003
Posts: 457
Likes: 0
Received 0 Likes on 0 Posts
Default

ok some pictures i've been looking forward to taking for quite some time,
it finally looks worth all the hard work, NO REGRETS


heres the combination mix for ferrari rosso corsa red before it gets stirred
Name:  005.jpg
Views: 456
Size:  79.9 KB




it was painted with base and one coat of laquer then baked, then hand flatted back before having another two coats of laquer

a massive thanks to the paint team in work, as they did the final prep and adrian did the paintwork today!
they've really outdone themselves today in my eyes

i'll leave the picture say the rest

Name:  005-1.jpg
Views: 472
Size:  89.8 KB

Name:  007-1.jpg
Views: 488
Size:  96.8 KB

Name:  008-1.jpg
Views: 461
Size:  72.3 KB

Name:  002-1.jpg
Views: 489
Size:  94.4 KB





the engine bay really does it for me
Name:  003.jpg
Views: 734
Size:  114.9 KB

Name:  010-1.jpg
Views: 496
Size:  99.3 KB

Last edited by RS_Rob; 06-09-2010 at 09:10 PM.
Old 11-07-2010, 02:17 PM
  #174  
zetaboostboy522bhp
Advanced PassionFord User
 
zetaboostboy522bhp's Avatar
 
Join Date: Dec 2008
Location: in reality!!!!!!!!!!!
Posts: 2,158
Received 119 Likes on 101 Posts
Default

wow , that looks shit hot , even though we build engines and make everything race inspired , painting a car is still my favourite part of any build , how it transforms a rusty old car into something total different with just a bit of prep and paint

brilliant


cheers paul

soz mate forgot to reply about the harness , no i havent got one you could borrow mate but i would of lent you one if i had .
my harness was fine on the dyno anyway as harvey looks after stuff like that as iam sure he wouldnt want you to say he damaged it. are you still wanting a harness ?
what power you after then
Old 11-07-2010, 09:48 PM
  #175  
RS_Rob
PassionFord Regular
Thread Starter
 
RS_Rob's Avatar
 
Join Date: Aug 2003
Posts: 457
Likes: 0
Received 0 Likes on 0 Posts
Default

cheers paul,
i'll give you a ring sometime this week mate
Old 19-07-2010, 06:37 AM
  #176  
RS_Rob
PassionFord Regular
Thread Starter
 
RS_Rob's Avatar
 
Join Date: Aug 2003
Posts: 457
Likes: 0
Received 0 Likes on 0 Posts
Default

time to start rebuilding,

looking at the fiesta turbo steering rack one of the tie rods, seemed very loose
so bought a new kit for both sides,

old





new
Name:  004.jpg
Views: 474
Size:  89.4 KB




while changing them i scotched the main body and gave it a few coats of satin matt black
fitted in the bay, happy with the finish
Name:  011-1.jpg
Views: 478
Size:  90.9 KB




last weekend i went to see my engine builder, area six / ian howell
the main reason was to have my fuel pump uprated
so ian has installed a pump from an evo, rated between 450-500bhp (not that i'll ever be that powerfull)

new pump on the left, to be fitted to the standard 1600 zetec fuel sender/pump unit on the right
Name:  005-2.jpg
Views: 1032
Size:  91.0 KB




brought my skimmed flywheel home, as it wont be used on the harvey gibbs engine dyno
Name:  023-1.jpg
Views: 476
Size:  71.1 KB




got myself a new fuel pressure reg from ian aswell
Name:  009-1.jpg
Views: 504
Size:  70.3 KB




also my engine was there with the old cam cover on
aswell as a new sump with oil return on the back for the planned oil breather setup
Name:  006-1.jpg
Views: 523
Size:  89.1 KB
Name:  007-2.jpg
Views: 484
Size:  86.6 KB




my new t38
Name:  008-2.jpg
Views: 468
Size:  70.5 KB
Old 19-07-2010, 11:25 AM
  #177  
andy130
PassionFord Post Whore!!
iTrader: (2)
 
andy130's Avatar
 
Join Date: Jun 2008
Location: ireland
Posts: 5,511
Received 4 Likes on 4 Posts
Default

holy fuck wise i work at ford lol, car looks great mate,
Old 19-07-2010, 06:29 PM
  #178  
RS_Rob
PassionFord Regular
Thread Starter
 
RS_Rob's Avatar
 
Join Date: Aug 2003
Posts: 457
Likes: 0
Received 0 Likes on 0 Posts
Default

thanks andy
Old 19-07-2010, 06:31 PM
  #179  
GaryHurn
I've found that life I needed.. It's HERE!!
iTrader: (1)
 
GaryHurn's Avatar
 
Join Date: Jun 2005
Location: south wales
Posts: 1,153
Likes: 0
Received 0 Likes on 0 Posts
Default

awesome rob cant wait to see it finished
Old 19-07-2010, 06:41 PM
  #180  
rs_traynor
stage4 2wd cosworth
 
rs_traynor's Avatar
 
Join Date: Oct 2007
Location: Cossie Central
Posts: 3,773
Received 3 Likes on 3 Posts
Default

cant wait to see the finished product

blue fiesta is really nice mate
Old 20-07-2010, 07:03 AM
  #181  
RS_Rob
PassionFord Regular
Thread Starter
 
RS_Rob's Avatar
 
Join Date: Aug 2003
Posts: 457
Likes: 0
Received 0 Likes on 0 Posts
Default

thanks for the comments!
should be more updates this week
Old 20-07-2010, 10:58 AM
  #182  
Fordmad!
PassionFord Post Whore!!
 
Fordmad!'s Avatar
 
Join Date: Apr 2010
Location: Ellesmere
Posts: 4,033
Received 45 Likes on 45 Posts
Default

I could only dream of doing this to mine!!

Top top work!!!
Old 09-08-2010, 08:24 PM
  #183  
RS_Rob
PassionFord Regular
Thread Starter
 
RS_Rob's Avatar
 
Join Date: Aug 2003
Posts: 457
Likes: 0
Received 0 Likes on 0 Posts
Default

ok thought it was time to catch up with the progress

to finish off the steering i bought some new track rod ends
Name:  001.jpg
Views: 467
Size:  96.1 KB




also had to clean some the hubs where the powder coating is'nt supposed to be,
with a purple scotch wheel it was'nt too much of a problem
Name:  010.jpg
Views: 476
Size:  62.2 KB




which allowed me to fit the coilovers to the hubs
Name:  004.jpg
Views: 484
Size:  109.6 KB




and on the car
Name:  003-2.jpg
Views: 503
Size:  78.8 KB




been buying some gauges as its the perfect time to fit the sensors to the engine
the oil temp sensor is either to be fitted to the sump or sump plug
Name:  0012.jpg
Views: 500
Size:  72.8 KB




act sensor from R&B motorsport to help me keep an eye on the inlet temps
the new inlet manifold will be drilled and tapped to take the sensor for this
Name:  002.jpg
Views: 454
Size:  64.3 KB

Last edited by RS_Rob; 06-09-2010 at 09:12 PM.
Old 09-08-2010, 08:28 PM
  #184  
rob_pandy
Virgin
 
rob_pandy's Avatar
 
Join Date: Sep 2009
Location: wales
Posts: 3
Likes: 0
Received 0 Likes on 0 Posts
Default

about time
Old 09-08-2010, 09:47 PM
  #185  
RS_Rob
PassionFord Regular
Thread Starter
 
RS_Rob's Avatar
 
Join Date: Aug 2003
Posts: 457
Likes: 0
Received 0 Likes on 0 Posts
Default

been spraying with satin matt black again

suspension tops
Name:  022.jpg
Views: 491
Size:  71.0 KB



metal bracket that goes around the heater pipes in the engine bay
Name:  017-1.jpg
Views: 483
Size:  103.0 KB



also put the rear windows together with all the new fixings
Name:  003-1.jpg
Views: 468
Size:  72.1 KB



the old man finished making my rear hub spacers, so i filed all the edges then
(before on the left, after filing on the right)
after scotching them up, they had a coat of laquer to stop them looking grotty after time
Name:  003.jpg
Views: 476
Size:  67.5 KB



got the rear beam / suspension / brakes together and bolted on the car
although i have two arb brackets on the wrong way around
Name:  012.jpg
Views: 473
Size:  88.9 KB
Name:  017.jpg
Views: 470
Size:  84.9 KB
Name:  015.jpg
Views: 494
Size:  79.8 KB
Old 09-08-2010, 09:49 PM
  #186  
RS_Rob
PassionFord Regular
Thread Starter
 
RS_Rob's Avatar
 
Join Date: Aug 2003
Posts: 457
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by rob_pandy
about time
cheers mate, hows the dodgy ankle? ha
Old 09-08-2010, 09:55 PM
  #187  
TomEbbs
Wahay!! I've lost my Virginity!!
 
TomEbbs's Avatar
 
Join Date: Jan 2010
Location: Essex
Posts: 80
Received 2 Likes on 2 Posts
Default

Great build mate!

Clearly some devotion going on here!
Old 09-08-2010, 10:44 PM
  #188  
cosmo V6
Too many posts.. I need a life!!
 
cosmo V6's Avatar
 
Join Date: Feb 2005
Location: under the bonnet
Posts: 825
Likes: 0
Received 1 Like on 1 Post
Default

Roberto
Old 10-08-2010, 11:56 AM
  #189  
Brian
10K+ Poster!!
iTrader: (2)
 
Brian's Avatar
 
Join Date: Aug 2003
Location: Essex
Posts: 11,239
Received 11 Likes on 11 Posts
Default

Looks stunning


Brian
Old 11-08-2010, 08:34 PM
  #190  
RS_Rob
PassionFord Regular
Thread Starter
 
RS_Rob's Avatar
 
Join Date: Aug 2003
Posts: 457
Likes: 0
Received 0 Likes on 0 Posts
Default

thanks for the comments
Old 25-08-2010, 11:35 PM
  #191  
FastFordRog
twitter; @rogerbrown1989
 
FastFordRog's Avatar
 
Join Date: Jun 2010
Location: london
Posts: 12
Likes: 0
Received 0 Likes on 0 Posts
Default

ABSOLUTELY LOVE IT

get it featured in performance ford or fast ford!!!
Old 26-08-2010, 01:14 AM
  #192  
stephensi
15000
 
stephensi's Avatar
 
Join Date: Jun 2007
Location: crewe. cheshire
Posts: 41
Likes: 0
Received 0 Likes on 0 Posts
Default

great work fella will be keeping an eye on this thread
Old 27-08-2010, 11:00 AM
  #193  
12_Second_rst
Too many posts.. I need a life!!
iTrader: (1)
 
12_Second_rst's Avatar
 
Join Date: May 2010
Location: U.K
Posts: 680
Likes: 0
Received 0 Likes on 0 Posts
Default

fair play mate thats mint see your preatty local to me will have to meet up and convoy to a show or something when both our cars are finished


top work

chris
Old 27-08-2010, 01:13 PM
  #194  
RSNUT!
I've found that life I needed.. It's HERE!!
 
RSNUT!'s Avatar
 
Join Date: Dec 2005
Location: Sussex
Posts: 1,101
Received 1 Like on 1 Post
Default

just read from start to finish... well done, looks fookin amazing!!!
just out of curiosity how much do u reckon uve spent on this???
Old 27-08-2010, 02:17 PM
  #195  
frsjon
Advanced PassionFord User
 
frsjon's Avatar
 
Join Date: Jan 2007
Location: ISLE OF WIGHT
Posts: 1,548
Received 19 Likes on 19 Posts
Default

great work rob,coming together now ! cant wait to see it in the flesh
Old 29-08-2010, 02:37 AM
  #196  
Gav Diamond
PassionFord Post Whore!!
iTrader: (6)
 
Gav Diamond's Avatar
 
Join Date: May 2003
Location: West Midlands
Posts: 4,382
Received 9 Likes on 9 Posts
Default

Serious amount of work gone into this mate

Just been through from the start, what a great read
Old 30-08-2010, 05:54 PM
  #197  
RS_Rob
PassionFord Regular
Thread Starter
 
RS_Rob's Avatar
 
Join Date: Aug 2003
Posts: 457
Likes: 0
Received 0 Likes on 0 Posts
Default

thanks for digging this thread up, not updated for a while
been uploading more pics,

should get round to an update soon
Old 30-08-2010, 07:18 PM
  #198  
rob_pandy
Virgin
 
rob_pandy's Avatar
 
Join Date: Sep 2009
Location: wales
Posts: 3
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by RS_Rob
thanks for digging this thread up, not updated for a while
been uploading more pics,

should get round to an update soon

get it done
Old 30-08-2010, 09:07 PM
  #199  
RS_Rob
PassionFord Regular
Thread Starter
 
RS_Rob's Avatar
 
Join Date: Aug 2003
Posts: 457
Likes: 0
Received 0 Likes on 0 Posts
Default

had some bits to do to the heater box,
renewed the foam gasket
Name:  009-1.jpg
Views: 465
Size:  74.1 KB




also as i have three gauges in the centre grill on the dash,
i'm blocking this up, so cut up an old numberplate to do the job
Name:  011-1.jpg
Views: 494
Size:  72.2 KB




got myself a nice turbo oil feed pipe with extra pre-turbo filter
Name:  008-1.jpg
Views: 486
Size:  71.0 KB




put the new rear engine mount on and put new bolts on where the front engine mount would be after cleaning the threads out first
Name:  003-3.jpg
Views: 575
Size:  109.7 KB




how the engine bay is looking at the moment with the brake servo/master cylinder on
Name:  001-2.jpg
Views: 494
Size:  101.4 KB

Last edited by RS_Rob; 06-09-2010 at 09:13 PM.
Old 01-09-2010, 10:06 AM
  #200  
KevDawg
15000
 
KevDawg's Avatar
 
Join Date: Aug 2010
Location: Cape Town
Posts: 26
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by RS_Rob
ok some pictures i've been looking forward to taking for quite some time,
it finally looks worth all the hard work, NO REGRETS


heres the combination mix for ferrari rosso corsa red before it gets stirred





it was painted with base and one coat of laquer then baked, then hand flatted back before having another two coats of laquer

a massive thanks to the paint team in work, as they did the final prep and adrian did the paintwork today!
they've really outdone themselves today in my eyes

i'll leave the picture say the rest













the engine bay really does it for me


That is an awesome red - almost reder than red
Nice work dude.


Quick Reply: MK3 fiesta project - 2.1 zetec turbo - 358bhp-365ftlb for now



All times are GMT. The time now is 06:39 PM.