GoKart rebuild GSXR 1000cc finished VID NOW ADDED!!! ALSO FOR SALE £3750
Update
Originally Posted by timbhp
right done some more on kart so here are a few more pics, time is getting close now 18 days to go with so much to do

brass bush and mounting boss to weld on chassis for gear leaver

bush pressed in boss

gear leaver assy grease nipple with hole drilled through to feed brass bush

bush in place

with nice momo bit

offered up in place

walbro high pressure pump with ally filter

one off pace rad cores with own end tanks and take offs

both rads

a few more bits to go on

body work ofered up

starting to look like a kart
the gap between wheel and body work is for rads one each side

brakes

all pedals fited

brake pedal box with twin master cyls so can alter bias to f & r

in this shot you can see eng support which is adjustable for chain tension, seat mount,and side bracing

no all that tubeing is not to be welded on to kart, thats a custom cages roll cage for my other project v8 escort cosworth which will be out later this year i hope,

in pic repositioned gear leaver boss, and you can see gear leaver linkage going to gear box

old rad mounts cut off old chassis as paterns to make new items

new rad mounts with rads in place

front shot of rads :thumbup1:
well thats it for a week,as kart is now stripped
chassis is at powder coaters
body work is at body shop, wait till you see the new paint sun glasses may b needed
seat at trimers
then when i get it all back it will leave my only 10 days to put together wire up and get running and sort out any last min problems which always turn up to make life entertaining,
so pics of parts when they come back next week.

brass bush and mounting boss to weld on chassis for gear leaver

bush pressed in boss

gear leaver assy grease nipple with hole drilled through to feed brass bush

bush in place

with nice momo bit

offered up in place

walbro high pressure pump with ally filter

one off pace rad cores with own end tanks and take offs

both rads

a few more bits to go on

body work ofered up

starting to look like a kart
the gap between wheel and body work is for rads one each side

brakes

all pedals fited

brake pedal box with twin master cyls so can alter bias to f & r

in this shot you can see eng support which is adjustable for chain tension, seat mount,and side bracing

no all that tubeing is not to be welded on to kart, thats a custom cages roll cage for my other project v8 escort cosworth which will be out later this year i hope,

in pic repositioned gear leaver boss, and you can see gear leaver linkage going to gear box

old rad mounts cut off old chassis as paterns to make new items

new rad mounts with rads in place

front shot of rads :thumbup1:
well thats it for a week,as kart is now stripped
chassis is at powder coaters
body work is at body shop, wait till you see the new paint sun glasses may b needed
seat at trimers
then when i get it all back it will leave my only 10 days to put together wire up and get running and sort out any last min problems which always turn up to make life entertaining,
so pics of parts when they come back next week.
kart won't be able to make pod ,as wont get chassis back from powder coater till sat ,panels hope they are back for week end? seat next week,
so will just make track day,but im looking forward to smokin the tyres and see what times i can put up,
so will just make track day,but im looking forward to smokin the tyres and see what times i can put up,
up........
painted panels all back ,along with powder coated chassis


couple of pics of powder coated chassis

some more parts from powder coaters

some of the bolts ,and heat sheild ready

new floor pan along with more bits

some of the biger bits waitin

plus a few on the shelf as well

new the cossie would come in for somethin supportin front of chassis till get engine in chassis

engine in place

exh on along with upper heat sheild mount and engine upper mount

in this shot you can see rose joints on engine mount rods this will alow to tension chain
you can also see lower heat sheild mounts

rear shot with rear bumper bar

new air filters

shot from front

another rear shot

drive chain and brake disc and centre axle support to stop axle bowing with power

heat sheild on along with both rads and link pipe work
side shot of rad


couple of shots of carbon race can fited
more updates when further on :thumbup1:
Originally Posted by timbhp
painted panels all back ,along with powder coated chassis


couple of pics of powder coated chassis

some more parts from powder coaters

some of the bolts ,and heat sheild ready

new floor pan along with more bits

some of the biger bits waitin

plus a few on the shelf as well

new the cossie would come in for somethin supportin front of chassis till get engine in chassis

engine in place

exh on along with upper heat sheild mount and engine upper mount

in this shot you can see rose joints on engine mount rods this will alow to tension chain
you can also see lower heat sheild mounts

rear shot with rear bumper bar

new air filters

shot from front

another rear shot

drive chain and brake disc and centre axle support to stop axle bowing with power

heat sheild on along with both rads and link pipe work
side shot of rad


couple of shots of carbon race can fited
more updates when further on :thumbup1:
Why have you got the brake/throttle one the same side and cut out? I'd of had the brake one side, accel. the other, and clutch in the middle like on gearbox karts as you only need the clutch to start/stop. could have had full size pedals then, wouldn't trust braking hard with that one :/
Why have you got the brake/throttle one the same side and cut out? I'd of had the brake one side, accel. the other, and clutch in the middle like on gearbox karts as you only need the clutch to start/stop. could have had full size pedals then, wouldn't trust braking hard with that one :/
you also need the clutch for a lot more than stoping and starting in this, clutch control is needed when launching and pulling away so having it at the same foot as the throttle would be a ightmare.
Last edited by Minirotty; Apr 29, 2010 at 08:22 PM.
By in the middle, I meant like some gearbox karts, where the pedal is by the nassau panel, and stretches both sides so you can use it with either foot. Should have explained that better too
Looks great now.
Bit of an awkward 1 with the brakes and throttle. You need the brake on the opposite side to the clutch for going down gears i know but it looks awkward.
Bit of an awkward 1 with the brakes and throttle. You need the brake on the opposite side to the clutch for going down gears i know but it looks awkward.
lol yes still for sale and just to remind people it isnt mine its my good friends go kart
I had nothing to do with building it only smashing it a year ago which led to this new one being built lol
still for sale if anyone is interested - would like £3750 if you interested.
I had nothing to do with building it only smashing it a year ago which led to this new one being built lol
still for sale if anyone is interested - would like £3750 if you interested.
lol heres one for you -
http://www.youtube.com/watch?v=oxxnFzVfulg

also now for sale - £3750
£7500 in parts amd materials alone to build not including labour Tim put in building this.
Last edited by Minirotty; May 3, 2010 at 02:55 PM.
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