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2ltr ZT mk5 escort build update 07/02/11

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Old 14-12-2009, 08:58 PM
  #121  
J1mbo
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pics then !
Old 14-12-2009, 09:19 PM
  #122  
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cant upload them mate have to take the camera upto my inlaw's everytime i need pic's uploaded
hopfully have them loaded up tomorrow if the mrs pull's her finger out and get's upto her mum's...
Old 14-12-2009, 09:26 PM
  #123  
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kick her arse into gear man looking forward to seeing it

what make cooler is it ?
Old 14-12-2009, 09:31 PM
  #124  
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Originally Posted by tezmanian devil
snobby git with ya flash tool's

got all the intercooler/boost pipe stuff plumbed in properly today look's
just need you to sort the wireing now, so i can bolt in all in properly, you got another welder tip thing yet?
best tools for the best job, we'll do the wiring and ill show you its simple,
i want you to get a lil more in the way of engine stuff to gether so we can start it and see wot works and wot dont, i ordered a new shroud today so will be few days, ill do abit of the nigaly wiring soon coz gota come to a hault with mine soon, i got no money
Old 14-12-2009, 09:38 PM
  #125  
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Originally Posted by J1mbo
kick her arse into gear man looking forward to seeing it

what make cooler is it ?
im trying lol
does look smart, it's a forge one for time being, wanted a pro alloy jobby, but fund's wont permit as work slowing down atm
Old 14-12-2009, 09:42 PM
  #126  
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Originally Posted by jon_ross
best tools for the best job, we'll do the wiring and ill show you its simple,
i want you to get a lil more in the way of engine stuff to gether so we can start it and see wot works and wot dont, i ordered a new shroud today so will be few days, ill do abit of the nigaly wiring soon coz gota come to a hault with mine soon, i got no money

basically got everything mate, just need a fan, header tank and coolant hose's now really, but i wont be able to get any of them until after christmas now

think i might of sussed out a way round my hand brake problem now aswel, but i'll have to show you as it'll just be confusing typing it...
gota babysit kaydee saturday, so i'l be down unit sunday if your there?
you got any metal at work that might be good for bracket making...?
Old 14-12-2009, 09:57 PM
  #127  
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yea ill be down there sunday and im sure i can find sum decent metal
Old 15-12-2009, 10:16 PM
  #128  
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think i might have found some metal to use now.... there's all that metal down the side of the alley way bit upto the unit, where all the pallet's have been stashed... might see if any of that's any good
just bought me a quickshift gear linkage
Old 17-12-2009, 10:07 PM
  #129  
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JIMBO:
dont supose your dad has a spare wrc front bumper and spoiler kicking around that he might want to sell does he?
or maybe you could convince him to donate the carbon spoiler he has (where did he get it?)
having a lapse of insanity and thinking of going down the wrc route... maybe
Old 17-12-2009, 10:20 PM
  #130  
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nothing mate only a mk6 wrc one

please please please dont thought its perfection as it sits now !!!

his carbon is off mike, not cheap, about Ł700
Old 17-12-2009, 10:30 PM
  #131  
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it's just a thought i'v had in my head since buying the shell.
i just love the way the wrc escort look's, but then again, i dont want a cossie rep, think that idea's proberly best left for a real cossy then.
cheers dude

hopfully have some pic's uploaded tomorrow... finger's crossed
Old 17-12-2009, 10:37 PM
  #132  
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just what i was thinking, dont turn it into a rep lol

it looks mint, you just know its an escort with some nice touches to finish its dead on
Old 17-12-2009, 10:40 PM
  #133  
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your to kind young squire
Old 18-12-2009, 07:33 AM
  #134  
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Hello,

realy nice project...

i have seen, that you seem to have the same problem than i had!
The Stabilyzer linkage hase to be 90° twisted on one side...

i had seen it on that pic..
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i did toke a linkage from a BMW, it was E39 (non sportive versions!)
i can post a pic...
The linkage is 240mm length with M10 but twisted over 90°, so it gives a version for the right and one for the left side..

The original one also dosnt fit on my Coilovers...

Maybe you still need this information, if not.. just ignore me..


some similarities in our projects...

here is mine..
https://passionford.com/forum/restor...00km-gone.html
Old 18-12-2009, 05:10 PM
  #135  
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wow this is an awesome build, loving it!

like how youve used a mk5 front end with the cosworth rear, sumit different looks smart!

check pms
Old 18-12-2009, 07:21 PM
  #136  
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Originally Posted by Jackass1983
Hello,

realy nice project...

i have seen, that you seem to have the same problem than i had!
The Stabilyzer linkage hase to be 90° twisted on one side...

i had seen it on that pic..


i did toke a linkage from a BMW, it was E39 (non sportive versions!)
i can post a pic...
The linkage is 240mm length with M10 but twisted over 90°, so it gives a version for the right and one for the left side..

The original one also dosnt fit on my Coilovers...

Maybe you still need this information, if not.. just ignore me..


some similarities in our projects...

here is mine..
https://passionford.com/forum/restor...00km-gone.html

yeh i managed to get that sorted now, just used the bracket's from a mk6 escort, cheers for the help anyway's, your project look's smart aswel
Old 18-12-2009, 07:25 PM
  #137  
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Originally Posted by McGoo 69
wow this is an awesome build, loving it!

like how youve used a mk5 front end with the cosworth rear, sumit different looks smart!

check pms

cheers dude
still need to mess about with the front abit to make it all fit and line up right, but i'll get round to that once i'v finished the engine, and other bit's, leave the body work until last i think...?
Old 18-12-2009, 10:05 PM
  #138  
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u got the sump sorted
Old 19-12-2009, 12:45 PM
  #139  
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Top progress mate not long now till its finished.
Old 19-12-2009, 09:09 PM
  #140  
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Originally Posted by danny_boy699
u got the sump sorted

havn't touched the sump yet mate, it's on the list of 'thing's to do' but the list never seem's to get any shorter
Old 19-12-2009, 09:10 PM
  #141  
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Originally Posted by Glenny Boy
Top progress mate not long now till its finished.
cheers dude, yeh can see the light almost
Old 19-12-2009, 09:38 PM
  #142  
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woohoo, update time finally

first i'll show ya one of the problem's im up against

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that bit of pipe that's basically sitting on the exhaust down pipe is the water pump outlet bit
hoping i can cut it back and get a tight 90 degree bit of samco one there? very tight though!! i just hope the exhaust heat wrap i have will stop the down pipe melting the hose that'll be on there.?!

that's a problem for another day anyway.

managed to get over my other problem with the brake resevior(sp?) thing
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pic doesn't show it, but i can just about fit a sliver of cardboard between the hose and resevior, so chuffed it was ok, that could well have turn't into a right night mare!

got some more goodie's turn up aswel... pic's:

couple of boost hose's and a little bit for my oil breather...
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exhaust heat wrap
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white vacume hose
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nice shiney intercooler
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and got all these boost pipe bit for an extra Ł20 (coudn't say no really)
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samco reducer peice to go from turbo to boost pipe...
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that's it for goodie's, did buy other bit's but they still havn't turn't up yet


managed to get a few bit's done to the car..

fitted the oil cooler up
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just need to plumb it in now

temp fitted the rad & intercooler to get the pipe's cut and fitted, and to see how much room i have, just need to make up some bracket's to bolt it in properly now
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you can sort of see how close the boost pipe is to the exhaust in that pic, hoping the heat wrap will stop it getting too much heat soak, but then that's befour it goes though the intercooler anyway.

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then i temp fitted the oil breather, very tight again!!
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and finally, fitted my grp A cossie k&n, stick's out to far atm though, so need to chop the hose down abit so it'll fit under the bonnet...

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that's it until the new year now i think, unless me and the mrs fall out, inwhich case i have a good excuse to go up and do some more lol
hope y'all like
Old 19-12-2009, 10:09 PM
  #143  
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looks good so far mate, can u not turn the turbo the other way so exhaust is over to gear box and filter is behind driver headlight
Old 19-12-2009, 10:21 PM
  #144  
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erm, i think i tried that, but the exhaust housing was hiting on the block i think, i'll double check on that now you'v mentioned it, would be alot easier if i could get it in that way!!
Old 20-12-2009, 11:03 PM
  #145  
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looking good mate
Old 20-12-2009, 11:08 PM
  #146  
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cheers bod
Old 21-12-2009, 12:04 AM
  #147  
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looks good mate did u get the ext manifold of ebay?
Old 21-12-2009, 12:22 AM
  #148  
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nah, got it off someone that owed me money, gave me it to clear the det...
look's nice, but cause's so many problem's
Old 21-12-2009, 08:12 AM
  #149  
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Top progress mate its looking good.
Old 21-12-2009, 03:32 PM
  #150  
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this thing looks the fucking tits!
Old 21-12-2009, 03:46 PM
  #151  
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cheers fella's
Old 21-12-2009, 09:28 PM
  #152  
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anyone reading this thread no how hard or easy it is to fit a feul sell thing in the boot??
what would i need etc? intank pump, out of tank pump??
i no nothing about these really so any help atall would be ideal
Old 21-12-2009, 09:56 PM
  #153  
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nice project
Old 21-12-2009, 10:01 PM
  #154  
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if its a road car dont bother with in car fuel cell mate they smell of fuel all the time, noisy ect

also the water pump problem

can you not cut it and reweld it so the pipe faces out the front, even fab it up in all turns so the pipe if right out the way of that down pipe which is gonna be glowing !
Old 21-12-2009, 10:14 PM
  #155  
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oh right didn't no they smelt of petrol all the time, be leaving that idea, dont want my 6month old daughter getting high lol

im hoping to cut the water pump bit down closer to the block, but leave enough space to get a tight 90degree bit of samco on there, and put a fair bit of heat wrap round the down pipe where it passes the samco, i have no other way of fabbing it, very limited on tool's
Old 21-12-2009, 10:27 PM
  #156  
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hmmm dunno if id leave the water pipe so close to that zorst bud, if you can get it off and get someone to weld a bend on there it would be far better imo
Old 21-12-2009, 10:48 PM
  #157  
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yeh i can see what your saying, it is one of my main concern's, im just trying to avoid taking it off again as it was a right mare to get in in the first place but then i spose it could turn into an even bigger problem if i dont sort it out...
think i'll just grit my teeth and remove it, see what i can have done to make it come out at an angle...?
certainly wont be doing anything until after christmas either way
Old 29-12-2009, 10:39 PM
  #158  
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well, now christmas is done with robbing my wallet i can crack on... anyone got any mk5 escort carbon bit's atall?
Old 29-12-2009, 10:49 PM
  #159  
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yes thanks
Old 29-12-2009, 11:17 PM
  #160  
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barsteward


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