Mk6 JWRC fiesta cosworth
#2482
Wahay!! I've lost my Virginity!!
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Double valve springs and new 4x4 spec lifters are now in, camshafts in and quaife peg drive Verviers fitted so there is no risk of a vernier slipping and causing damage, also aux pulley etc all in,
![](http://img.photobucket.com/albums/v104/CHICKAROO/MK6%20FIESTA%20JWRC%20COSWORTH%20PROJECT/9E0CB1FF-FE4F-4D8F-A462-9C3999BB0818-7287-00000AF4B1D31124.jpg)
![](http://img.photobucket.com/albums/v104/CHICKAROO/MK6%20FIESTA%20JWRC%20COSWORTH%20PROJECT/3428BA34-1807-44D8-AD49-06CEB5FB0854-7287-00000AF4BEFADC23.jpg)
![](http://img.photobucket.com/albums/v104/CHICKAROO/MK6%20FIESTA%20JWRC%20COSWORTH%20PROJECT/D0446C22-D1D3-4B04-9B40-703C970C9C49-7287-00000AF4BAF8D8DF.jpg)
Inlet on next and fuel rail and injectors etc just waiting for the fuel rail to be honed out to take out a few burrs
Slowly but surely![Top](https://passionford.com/forum/images/smilies/smile011.gif)
![](http://img.photobucket.com/albums/v104/CHICKAROO/MK6%20FIESTA%20JWRC%20COSWORTH%20PROJECT/9E0CB1FF-FE4F-4D8F-A462-9C3999BB0818-7287-00000AF4B1D31124.jpg)
![](http://img.photobucket.com/albums/v104/CHICKAROO/MK6%20FIESTA%20JWRC%20COSWORTH%20PROJECT/3428BA34-1807-44D8-AD49-06CEB5FB0854-7287-00000AF4BEFADC23.jpg)
![](http://img.photobucket.com/albums/v104/CHICKAROO/MK6%20FIESTA%20JWRC%20COSWORTH%20PROJECT/D0446C22-D1D3-4B04-9B40-703C970C9C49-7287-00000AF4BAF8D8DF.jpg)
Inlet on next and fuel rail and injectors etc just waiting for the fuel rail to be honed out to take out a few burrs
Slowly but surely
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#2483
Regular Contributor
#2485
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V6gerry - yeah Tom and Tristan and the guys are a great bunch, and there on my doorstep so easy to get to pop down etc, have even had Tommy come to check over my car while I was at work lol
tbtstt - it should look just like it does above but hopefully move under its own steam......fingers crossed lol
Graham c - Yeah it does look it but I built it to use it
tbtstt - it should look just like it does above but hopefully move under its own steam......fingers crossed lol
Graham c - Yeah it does look it but I built it to use it
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#2487
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Just signed up to this site just to comment on this thread and has taken me about 4/5 hours to read through the whole thing. The attention to detail is superb
I too have a Fiesta, be it an ST and always consider selling but seeing yours makes me want to keep it
Can't wait to see and hear some videos of this up and running
I too have a Fiesta, be it an ST and always consider selling but seeing yours makes me want to keep it
Can't wait to see and hear some videos of this up and running
#2489
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Just signed up to this site just to comment on this thread and has taken me about 4/5 hours to read through the whole thing. The attention to detail is superb
I too have a Fiesta, be it an ST and always consider selling but seeing yours makes me want to keep it
Can't wait to see and hear some videos of this up and running
I too have a Fiesta, be it an ST and always consider selling but seeing yours makes me want to keep it
Can't wait to see and hear some videos of this up and running
![](https://passionford.com/forum/images/smilies/wink.gif)
![Top](https://passionford.com/forum/images/smilies/smile011.gif)
#2491
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I am sure i remember thinking the same thing myself when i bought the pulley off MK ages ago and i am sure it is made like that to look like the other verniers available but the jackshaft pulley does not actually adjust
I had matching verniers at the time but sold them for the better safer quaife peg drive items fitted now, il check later that the jackshaft is not adjustable as should be stopping in at FMS later but im sure it is not, maybe if MK see's this he will clarify
I had matching verniers at the time but sold them for the better safer quaife peg drive items fitted now, il check later that the jackshaft is not adjustable as should be stopping in at FMS later but im sure it is not, maybe if MK see's this he will clarify
#2492
I've found that life I needed.. It's HERE!!
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I am sure i remember thinking the same thing myself when i bought the pulley off MK ages ago and i am sure it is made like that to look like the other verniers available but the jackshaft pulley does not actually adjust
I had matching verniers at the time but sold them for the better safer quaife peg drive items fitted now, il check later that the jackshaft is not adjustable as should be stopping in at FMS later but im sure it is not, maybe if MK see's this he will clarify
I had matching verniers at the time but sold them for the better safer quaife peg drive items fitted now, il check later that the jackshaft is not adjustable as should be stopping in at FMS later but im sure it is not, maybe if MK see's this he will clarify
better safer quaife thanks mate lol , no they are fail safe to be honenst ,
yes aux is adjustable lol
mark
#2493
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Not sayin yours are bad Mark I didn't mean it like that sorry just that the peg drive eliminates that slim risk that I have seen happen, like on Ronnie Amis 3 door causing bent valves etc
In theory if the jackshaft adjustment slipped it wouldn't do anything would it as its just a guide pully for the belt as long as it didn't come off altogether
In theory if the jackshaft adjustment slipped it wouldn't do anything would it as its just a guide pully for the belt as long as it didn't come off altogether
Last edited by M K; 28-08-2012 at 10:26 AM.
#2496
I've found that life I needed.. It's HERE!!
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Not sayin yours are bad Mark I didn't mean it like that sorry just that the peg drive eliminates that slim risk that I have seen happen, like on Ronnie Amis 3 door causing bent valves etc
In theory if the jackshaft adjustment slipped it wouldn't do anything would it as its just a guide pully for the belt as long as it didn't come off altogether
In theory if the jackshaft adjustment slipped it wouldn't do anything would it as its just a guide pully for the belt as long as it didn't come off altogether
only kidding marc lol
the quaife ones are better regarding slipping ,pretty much fail safe
mark
#2503
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Not done much at late as funds concentrated on the engine build still but I fitted my diff cooler fluid switch last night
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Switches the diff oil cooler pump on at 180f & turns it off at 165f, just need a new magnetic drain/filler plug
Also got hold of an Elliot 3 bar 80mm boost gauge of Diva, thanks mate
It fits 100% snug with no modding to the original vent holes, just need something else to go in the other middle vent I think
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Bare in mind the dash will be flocked and the ally switch panel will be carbon,
Not much else to report, on the hunt for a new GT3076r with ported shroud and .82 rear housing (not gtx) I got 1 off eBay but turned out to be wrong when it turned up even though I checked with the fella on the phone before sendin cash! Some people are just clueless, got a full refund so no major drama.
Got the last few bits on the engine build sorted, zorst manifold had all faces re ground flat, inlet injector piece has been port matched,
Tommy has spoke to Life Racing who is doing me an ecu, once that is done a new raychem loom will be made and il order the coil on plugs, so maybe in the next couple of months it will be all done & dyno'd
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Switches the diff oil cooler pump on at 180f & turns it off at 165f, just need a new magnetic drain/filler plug
Also got hold of an Elliot 3 bar 80mm boost gauge of Diva, thanks mate
It fits 100% snug with no modding to the original vent holes, just need something else to go in the other middle vent I think
![Name: 1EBAD233-ED9A-4B8A-8E56-E0C7A6F3A251-1975-00000363F94CE1B0.jpg
Views: 466
Size: 270.2 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/120332d1501884623-mk6-jwrc-fiesta-cosworth-1ebad233-ed9a-4b8a-8e56-e0c7a6f3a251-1975-00000363f94ce1b0.jpg)
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Bare in mind the dash will be flocked and the ally switch panel will be carbon,
Not much else to report, on the hunt for a new GT3076r with ported shroud and .82 rear housing (not gtx) I got 1 off eBay but turned out to be wrong when it turned up even though I checked with the fella on the phone before sendin cash! Some people are just clueless, got a full refund so no major drama.
Got the last few bits on the engine build sorted, zorst manifold had all faces re ground flat, inlet injector piece has been port matched,
Tommy has spoke to Life Racing who is doing me an ecu, once that is done a new raychem loom will be made and il order the coil on plugs, so maybe in the next couple of months it will be all done & dyno'd
![Top](https://passionford.com/forum/images/smilies/smile011.gif)
#2508
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What calipers are you using on the rear Mark?
Do they have mechanical handbrake?
Also just noticed your running AG rear steering arms are they different from the ones i bought off you? for some reason i thought you sold me yours as you were going to run MK Motorsport ones
David
Do they have mechanical handbrake?
Also just noticed your running AG rear steering arms are they different from the ones i bought off you? for some reason i thought you sold me yours as you were going to run MK Motorsport ones
David
#2509
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Hi Dave
I run ap 5200 calipers on the rear, no mechanical handbrake attachment as yet,
I was going to run MK wrc copies but the angles AG welded on all my brackets did not suit or match up so I sold them and made up new ones the same as I sold you, AG preferred them as they hold the wheel wider than the wrc ones as wrc items had to fit in behind 15" gravel wheels, AG were specifically made to fit 18" wheels
I run ap 5200 calipers on the rear, no mechanical handbrake attachment as yet,
I was going to run MK wrc copies but the angles AG welded on all my brackets did not suit or match up so I sold them and made up new ones the same as I sold you, AG preferred them as they hold the wheel wider than the wrc ones as wrc items had to fit in behind 15" gravel wheels, AG were specifically made to fit 18" wheels
#2510
PassionFord Post Whore!!
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Ah ok cool i might try the one's i got off you in and see how they live ![Big Grin](https://passionford.com/forum/images/smilies/icon_biggrin.gif)
Do your rear shock's sit bob on vertical? , camber and castor?
What camber / castor are you running? , dont suppose your looking for tyre life more handling?
What length spring's are you running in the rear? poundage?
sorry for all the questions but trying to gauge other set ups![Wink](https://passionford.com/forum/images/smilies/icon_wink.gif)
Cheers David
![Big Grin](https://passionford.com/forum/images/smilies/icon_biggrin.gif)
Do your rear shock's sit bob on vertical? , camber and castor?
What camber / castor are you running? , dont suppose your looking for tyre life more handling?
What length spring's are you running in the rear? poundage?
sorry for all the questions but trying to gauge other set ups
![Wink](https://passionford.com/forum/images/smilies/icon_wink.gif)
Cheers David
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#2511
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The shocks are pretty much verticle but I have not set any geometry etc, that will be done at a later date,
Springs are 10.5" long and fronts are 650lb I think with 500lb rears, and I want a softer back end not a skittish one but I fully expect to buy a few sets of springs in various poundages and lengths before I'm happy
Tyre wear is of no importance, handling is key for me
Springs are 10.5" long and fronts are 650lb I think with 500lb rears, and I want a softer back end not a skittish one but I fully expect to buy a few sets of springs in various poundages and lengths before I'm happy
Tyre wear is of no importance, handling is key for me
#2512
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Thanks for the info
Going off my first try out's i recon i'll need to drop from 12" rear springs to something shorter i was thinking 8-10" dont really know about spring poundages think ill start with 200-220lbs then increase as needed
Going off my first try out's i recon i'll need to drop from 12" rear springs to something shorter i was thinking 8-10" dont really know about spring poundages think ill start with 200-220lbs then increase as needed
#2513
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Been scanning through the pages of this build thread and its absolutely amazing. I love to see cars like this being produced. When I saw the original car on page one I was sceptical, but now it's epic. Well done fella for having the time and funds to make this.
#2515
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Glad you like it mate, it's the small things that let most cars down at the end, don't get me wrong, mine is not perfect and nor is it a factory finish everywhere, but everywhere has been considered and nothing hidden away because i could not be bother to sort it properly etc, im a fussy fooker lol
#2516
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Last few bits of the engine build are coming together now so in the next few months il hope to have the engine completed,
Mike at Life Racing is in the process of sorting me an ecu via Tommy, to keep costs down and the fact that the F88 ecu has more functions than il ever use, like air jack controls lol, he is putting me together a 1 off ecu that has a lesser spec board that still incorporates everything i want like als, launch control, twin maps, closed loop, coil on plug etc etc
I am having a brand new engine loom made to suit the above also, those 2 things are what is going to take the time i think but that gives me a chance to earn more money to pay for it lol
In the meantime i have sourced this little number
![Name: 36409FC6-FD6A-4B76-B008-4EFBAD41EB0C-4477-000006F9776174F6.jpg
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Genuine garrett gt3076r turbo with uprated bearing cages, 7 blade inducer compressor wheel, .82 rear housing and a v-band adapter, all brand spanking new and all for the sum of £750,
Also got a few fittings for it from Torques, oil drain, -6 water feed and return and a -12 to -10 reducer for my sump as the turbo return fitting on my sump was -12 so needed to step it down a size, Got to ring and order the in line oil filter and -4 oil restrictor for it tomorrow
A few more pics
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So bar the coil on plugs & a bit of plumbing that is the completed engine now just awaiting the loom and ecu for dyno session
So far so good![Top](https://passionford.com/forum/images/smilies/smile011.gif)
Thanks
Marc
Mike at Life Racing is in the process of sorting me an ecu via Tommy, to keep costs down and the fact that the F88 ecu has more functions than il ever use, like air jack controls lol, he is putting me together a 1 off ecu that has a lesser spec board that still incorporates everything i want like als, launch control, twin maps, closed loop, coil on plug etc etc
I am having a brand new engine loom made to suit the above also, those 2 things are what is going to take the time i think but that gives me a chance to earn more money to pay for it lol
In the meantime i have sourced this little number
![Name: 36409FC6-FD6A-4B76-B008-4EFBAD41EB0C-4477-000006F9776174F6.jpg
Views: 368
Size: 269.4 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/120334d1501884623-mk6-jwrc-fiesta-cosworth-36409fc6-fd6a-4b76-b008-4efbad41eb0c-4477-000006f9776174f6.jpg)
Genuine garrett gt3076r turbo with uprated bearing cages, 7 blade inducer compressor wheel, .82 rear housing and a v-band adapter, all brand spanking new and all for the sum of £750,
Also got a few fittings for it from Torques, oil drain, -6 water feed and return and a -12 to -10 reducer for my sump as the turbo return fitting on my sump was -12 so needed to step it down a size, Got to ring and order the in line oil filter and -4 oil restrictor for it tomorrow
A few more pics
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Views: 386
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So bar the coil on plugs & a bit of plumbing that is the completed engine now just awaiting the loom and ecu for dyno session
So far so good
![Top](https://passionford.com/forum/images/smilies/smile011.gif)
Thanks
Marc
#2517
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Nice choice on ECU mate, have a chat with John Coles about it, the thing is amazing! Ryan mapped his in the end, typical proper mapper who's just in zone with this ECU
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#2518
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I spoke with John about them briefly before and Tommy has been using them for years now and add that to the fact that there factory/workshop is 2 minutes from my house i can get great support on there products, i am looking into 1 of there PDU units as well now ![](https://passionford.com/forum/images/smilies/wink.gif)
Also the T6 i had my eye on got sold a week before i had the cash so that option was gone and there so old now its hard to come accross a good 1 with the later software and all updates anymore
![](https://passionford.com/forum/images/smilies/wink.gif)
Also the T6 i had my eye on got sold a week before i had the cash so that option was gone and there so old now its hard to come accross a good 1 with the later software and all updates anymore
#2520
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The gtx have a tendancy to surge from what i have read so it put me off a bit, the gt3076r seems to have good reports, Tommy agreed it's a good choice for what i want and the fact it was £750 with the 82 housing, v band and the 7 blade inducer comp wheel etc meant i could not pass it up,
If i step up to a more expensive turbo then il wait till the cars been on the road a while and go the whole hog with a borg warner twin scroll set up
If i step up to a more expensive turbo then il wait till the cars been on the road a while and go the whole hog with a borg warner twin scroll set up