Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

FRST engine rebuild

Old 27-04-2009, 08:10 PM
  #1  
BigJim19
COS i'm WORTH it
Thread Starter
 
BigJim19's Avatar
 
Join Date: Sep 2008
Location: lost...............!
Posts: 689
Likes: 0
Received 0 Likes on 0 Posts
Default FRST engine rebuild

ok folks, as mention in GD, my cambelt snapped today, so, an unplanned rebuild is about to begin........

spent the afternoon stripping it down to see the damage

rocker cover off, boost pipes off




the start of a boot full of bits





head off, just one bent valve, but will replace them all i think, peace of mind and replace the tappets and the valve stem oil seals whilst i'm at it




number three is scorched/burnt and also had a slap on it from the bent valve


one of the three snapped bolts


the bolts left in the block


headgasket was ok though


tomorrow i'll be stripping the head and deciding what to do in regard to the pistons, new or not...........
Old 27-04-2009, 08:31 PM
  #2  
murfs frst
Too many posts.. I need a life!!
 
murfs frst's Avatar
 
Join Date: Sep 2004
Location: Abbots Langley herts
Posts: 946
Likes: 0
Received 7 Likes on 7 Posts
Default

shame your belt let go,how you going to get the head bolts out,good luck with it tho

regards tim
Old 27-04-2009, 08:41 PM
  #3  
BigJim19
COS i'm WORTH it
Thread Starter
 
BigJim19's Avatar
 
Join Date: Sep 2008
Location: lost...............!
Posts: 689
Likes: 0
Received 0 Likes on 0 Posts
Default

i know a guy who specialises in removing bolts from anything, not cheap though, unless i decide a new block is a better option.......
Old 27-04-2009, 09:19 PM
  #4  
smitsturbo
PassionFord Post Whore!!
 
smitsturbo's Avatar
 
Join Date: Oct 2005
Location: aberdeenshire
Posts: 7,346
Likes: 0
Received 0 Likes on 0 Posts
Default

why not drill a hole right in the centre of the bolts then get these things called eazy outs (cost buttons) & do it yourself??
Old 28-04-2009, 02:05 PM
  #5  
BigJim19
COS i'm WORTH it
Thread Starter
 
BigJim19's Avatar
 
Join Date: Sep 2008
Location: lost...............!
Posts: 689
Likes: 0
Received 0 Likes on 0 Posts
Default

managed to get out one of the snapped head bolts but the other two aren't shifting for fook all..... so, just off to see the man that can remove them....

smits, i would look at drilling them out, but knowing my luck at the min, would prob make a right mess of it, so, as i'm not all that sure about removing them, would rather my guy do it that specialises in it........

providing they come out, no need to look for another block, which i'm having a wee look for now.......

will update the pics later on when i get home

cheeRS
Old 28-04-2009, 02:23 PM
  #6  
-beefy-
formerly beefy-rst-2
iTrader: (6)
 
-beefy-'s Avatar
 
Join Date: Sep 2005
Location: cleveland rsoc
Posts: 10,072
Likes: 0
Received 3 Likes on 3 Posts
Default

if the bottom ends fine jim , just get the treads out fella ,

overhaul the top and job done

ive got spare cvh valves , and a set of unused headbots if you need them fella,

dont need them now im going cossie powerd lol

beef
Old 28-04-2009, 05:53 PM
  #7  
RickDraper
Too many posts.. I need a life!!
 
RickDraper's Avatar
 
Join Date: May 2004
Location: UK
Posts: 964
Likes: 0
Received 0 Likes on 0 Posts
Default

Drop a Zetec turbo in, wanger, job done.
Old 28-04-2009, 06:39 PM
  #8  
BigJim19
COS i'm WORTH it
Thread Starter
 
BigJim19's Avatar
 
Join Date: Sep 2008
Location: lost...............!
Posts: 689
Likes: 0
Received 0 Likes on 0 Posts
Default

nah, keeping it standard..........

head stripped and valves been ground, but need cutting and reseating

head been sent off for skimming

will put the pics up when i find the lead for the camera, i put it in a safe place and can't find it now.....

Last edited by BigJim19; 28-04-2009 at 06:43 PM.
Old 28-04-2009, 07:01 PM
  #9  
orionmojo
PassionFord Post Whore!!
iTrader: (1)
 
orionmojo's Avatar
 
Join Date: Nov 2005
Location: Birmingham
Posts: 5,225
Likes: 0
Received 2 Likes on 2 Posts
Default

if you need any efi bits mate, give me a shout. i collected parts for an efi conversion on mine that went abit stale and now they're just sat there.
Old 28-04-2009, 07:36 PM
  #10  
BigJim19
COS i'm WORTH it
Thread Starter
 
BigJim19's Avatar
 
Join Date: Sep 2008
Location: lost...............!
Posts: 689
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by -beefy-
if the bottom ends fine jim , just get the treads out fella ,

overhaul the top and job done

ive got spare cvh valves , and a set of unused headbots if you need them fella,

dont need them now im going cossie powerd lol

beef
i've been following your build in the mag and on here, good luck fella!

may just take you up on that offer pal, how much you want for them, are they new vavles or from a previous build??

piston 3 is burnt proper, so think its had it, so will be replacing at least that one

cheeRS
Old 29-04-2009, 12:03 PM
  #11  
Rs Adz
Too many posts.. I need a life!!
 
Rs Adz's Avatar
 
Join Date: Nov 2004
Location: blackpool
Posts: 636
Likes: 0
Received 0 Likes on 0 Posts
Default

gutted about the belt hope it comes back bigger and better
Old 29-04-2009, 07:27 PM
  #12  
BigJim19
COS i'm WORTH it
Thread Starter
 
BigJim19's Avatar
 
Join Date: Sep 2008
Location: lost...............!
Posts: 689
Likes: 0
Received 0 Likes on 0 Posts
Default

update time

well, found my lead, so can upload yesterdays pics, not been able to do any more today as head has gone to be skimmed and have my guy coming tomorrow to hopefully (fingers crossed) remove the 2 remaining headbolts that snapped.....







nice and clean















all the valves out


all my bits and bobs removed from the head


the valves when they were removed




and after they've been tidied up






ordered some goodies today too, so will post up when they arrive


Old 30-04-2009, 09:23 AM
  #13  
BigJim19
COS i'm WORTH it
Thread Starter
 
BigJim19's Avatar
 
Join Date: Sep 2008
Location: lost...............!
Posts: 689
Likes: 0
Received 0 Likes on 0 Posts
Default

off up the workshop again now, meet witht the guy coming to hopefully remove the snapped head bolts.....

fingers crossed guys and gals
Old 17-05-2009, 12:53 PM
  #14  
BigJim19
COS i'm WORTH it
Thread Starter
 
BigJim19's Avatar
 
Join Date: Sep 2008
Location: lost...............!
Posts: 689
Likes: 0
Received 0 Likes on 0 Posts
Default

update time, well, i have finished the build, kept forgetting my camera-d'oh, have done around a 120 miles since the rebuild, and all seems to be fine, apart from the exhaust knocking on the hand brake bolts under the car, will post some pics up of the finished article as i chose to do a little painting whilst it was all in bits and tidy up of wiring whilst i was in there too.

will get out and take some engine bay pics once it stops p1ssing it down

Old 17-05-2009, 07:04 PM
  #15  
BigJim19
COS i'm WORTH it
Thread Starter
 
BigJim19's Avatar
 
Join Date: Sep 2008
Location: lost...............!
Posts: 689
Likes: 0
Received 0 Likes on 0 Posts
Default

ok, so i managed to get some pics in between the down pours


went for some crackle finish on the rocker and cross over


whilst everything was apart managed to get a coat of paint on the gearbox and the block


as i snapped the bolts in the heat shield and it was looking tatty, heatwrapped the manifold and down pipe









cheeRS
Old 18-05-2009, 09:31 AM
  #16  
murfs frst
Too many posts.. I need a life!!
 
murfs frst's Avatar
 
Join Date: Sep 2004
Location: Abbots Langley herts
Posts: 946
Likes: 0
Received 7 Likes on 7 Posts
Default

looks nice,where did you get the crackle paint from
Old 18-05-2009, 11:41 AM
  #17  
BigJim19
COS i'm WORTH it
Thread Starter
 
BigJim19's Avatar
 
Join Date: Sep 2008
Location: lost...............!
Posts: 689
Likes: 0
Received 0 Likes on 0 Posts
Default

got it from burton power pal, about 8 quid a can

cheeRS
Old 18-05-2009, 06:57 PM
  #18  
murfs frst
Too many posts.. I need a life!!
 
murfs frst's Avatar
 
Join Date: Sep 2004
Location: Abbots Langley herts
Posts: 946
Likes: 0
Received 7 Likes on 7 Posts
Default

cheers mate might have to get some.
Old 03-06-2009, 03:19 PM
  #19  
jonny s2
PassionFord Post Whore!!
iTrader: (12)
 
jonny s2's Avatar
 
Join Date: Apr 2009
Location: ooooop north
Posts: 4,524
Likes: 0
Received 2 Likes on 2 Posts
Default

You gunna leave total standard mate? And do just cosmetics?
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Rstar_man
Restorations, Rebuilds & Projects.
143
20-07-2020 11:16 PM
bigryrs
Fiesta RS1800/RS Turbo
7
05-09-2015 02:57 PM
bigryrs
Fiesta RS1800/RS Turbo
2
28-08-2015 05:32 PM
track.focus'd
Restorations, Rebuilds & Projects.
26
12-08-2015 05:53 PM
Zoggon
Ford Sierra/Sapphire/RS500 Cosworth
5
10-08-2015 10:39 AM


Thread Tools
Search this Thread
Quick Reply: FRST engine rebuild



All times are GMT. The time now is 09:00 AM.