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BLACK 2wd Sapphire Cosworth Restoration (FINISH 26/11 PICS)

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Old 02-02-2004, 06:59 PM
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BlackSaff
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Default BLACK 2wd Sapphire Cosworth Restoration (FINISH 26/11 PICS)

Hi guys, finally started my Saff rebuild, as you can see from the pics of her now iv'e got my work cut out!! Plus as if that wasn't enough i can't bring myself to let the RST go so im keeping that too!!!

Anyway here she is an 89 2wd Sapphire cossie totally standard apart from Air filter which i put on oh yes and boost hose, nice colour i know!!!

So over the next few months im gonna make her new again, not gonna put a spec because things never end up as you planned, as long as its close to 400 bhp i'll be chuffed, Start it properly next week as im gonna remove all the interior!

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Old 02-02-2004, 07:33 PM
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cool m8, good luk
Old 02-02-2004, 07:47 PM
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keep us updated with pics
What u actually doing to the car?
Old 02-02-2004, 07:49 PM
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BlackSaff
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Stripping her down to bare shell and starting from scratch!
Old 03-02-2004, 11:50 AM
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Nice one dude, keep us posted!
Old 08-02-2004, 07:07 PM
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Did some work on it today, managed to remove all the rear interior and boot material until the heavens opened and i had to give in!

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Old 21-02-2004, 04:03 PM
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Ok guys had some time today so dived in a bit deeper, Dashboards are a pain in the arse especially when theres wires all over the place from some dodgy previous alarm fitter!

But all the same its going well can't wait to start on the engine side of it!

So heres todays efforts

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Old 21-02-2004, 04:39 PM
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Good luck m8 ... But you won't be needed that I think
Old 14-03-2004, 05:02 PM
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Ok had a session with it yesterday and managed to strip the last of the interior out! Don't particularly like the idea of sorting through all those wires to check for wear but i'd better just grin and bear it!

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Then decided to start stripping off the outside and its starting to look more and more sorry for itself! Also i'm getting a bigger picture now of how many panels are gonna need replacing!

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Old 15-03-2004, 12:04 PM
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Why are you rebuilding??? body work seems mint to me
or u just doing it for fun like i did
Old 15-03-2004, 04:36 PM
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BlackSaff
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MINT You wouldn't say that if you saw it!!!
Old 15-03-2004, 04:40 PM
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be even better if you would re-size them pics butn good going at least people are starting to relise restore no break these machines into pieces just really fucks me off does that
Old 12-04-2004, 10:43 PM
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BlackSaff
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Did some work on Sunday and got the engine ready for lifting out, just need to disconnecr from Gearbox and should all lift out
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Old 13-04-2004, 06:39 AM
  #14  
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best of luck mate ,but it looks like your doing ok

well done fella
Old 13-04-2004, 11:38 AM
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wicked mate.
what colour u painting the engine???
Old 13-04-2004, 04:23 PM
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No idea what colour to paint the engine, hadn't really thought about it! Probably RED or BLUE
Old 13-04-2004, 05:54 PM
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get some thing different go that green colour cossie top don't see many of them
Old 13-04-2004, 08:33 PM
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paint it pink
Old 14-04-2004, 11:08 AM
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Lookin good the shell dont look that bad from the pics keep us updated !!
Old 14-06-2004, 08:07 AM
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Old 14-06-2004, 09:04 AM
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Default stratin from scratch

lol i feel for ya i had to buy mine in bits though couldnt afford a decent saff in one bit lol.started off with a smashed crystal blue 2wd brought a shell off of ebay x feature car in pf at xmas,but aint ebay a wonderful place managed to get koni adjustables complete spec r gear for under the bonnet built all the rear up again with poly bushes the motor is stage one at the mo just guna fit light greens and a bit of laughin gas mabey next year go for a proper build,glad to see some one else havin a go i can get sum insperation now lol
http://img63.photobucket.com/albums/...s/100_0110.jpg
http://img63.photobucket.com/albums/...s/100_0111.jpg
http://img63.photobuckethttp://img63...s/100_0130.jpg


cheers jay good luck
Old 14-06-2004, 09:27 AM
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jay about the size lol
Old 14-06-2004, 05:07 PM
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Been keeping busy on the old girl the last couple of weeks, managed to lift the engine out



And also the gearbox.

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Then i decided to have a go at removing the loom from the engine bay.

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Found a Very rotten battery tray, Unusual for a Ford

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Old 14-06-2004, 06:07 PM
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Keep up the good work mate. Do you have any pics of your RST?
Old 14-06-2004, 11:09 PM
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Yes mate loads!
Old 10-07-2004, 02:17 PM
  #26  
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Ok, iv'e finished stripping everything i can do at home, the rear and front beams will come off at the body shop as it's easier that way, Fuel tank bolts are spinning so they'll have to be ground off at bodyshop.

Well these are the last pics you'll all see before it goes to the body shop!

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Old 10-07-2004, 05:26 PM
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its lookin well bare under there look gd m8t keep it up
Old 10-10-2004, 11:04 PM
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any more pics m8?
hows it going?
Old 11-10-2004, 08:06 AM
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Good Luck with the Restoration mate

Keep up the good work
Old 12-10-2004, 03:11 PM
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it looks like your doing things thoroughly. Good luck with it
Old 12-10-2004, 04:29 PM
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Ok, should have some more pics soon. Usual story been fooked about by a bodyshop, made me wait months to put it in then decides they have too much work on!

So the car is still as it was in the final pics sat on my drive, But the good news is another Bodyshop is quoting me on the job, so now that I've broke the RST for spares we can get the ball rolling again!

I have been collecting stuff to, RS500 cooler, strut braces etc!! Cheers for all the support Guys!
Old 21-10-2004, 05:22 PM
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Ok, original bodyshop fooked me about, so now i've got someone decent on the job! I'm so behind schedule now, but i'm facing a dilema that i need advice on.

The car is a black 2wd saff on the log book and you couldn't get them in black unless you ordered them specially, but with the amount of parts i'm gonna replace the bodyshop owner has suggested i reshell it with another cossie. I think this defeats the point in what i was planning!!!

so far i'm gonna be replacing

-Both body sides
-Rear panel
-Both front wings
-Front cross member
-Rear chassis legs
-Doors
-Bootlid

It's going in next saturday, suggestions please!
Old 21-10-2004, 05:38 PM
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Stick with it.
Old 22-10-2004, 09:02 PM
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i say stick with it won't al be genuwine if you reshell and people will really appreicate the work you have gone into and if you ever sold the beast it would go really quick due to the work to keep her straight


well done and you stick to your guns
Old 22-10-2004, 11:28 PM
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Stick with it mate it will b worth every penny spent once its done!!!
Old 23-10-2004, 01:12 AM
  #36  
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well... good luck mate

i've just ended rebuilding my car and all i can say is; was a great experience but never again
Old 24-10-2004, 05:36 PM
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Well this is the reason i asked my previous question, took the rear beam off today as the car is being transported to the bodyshop on Saturday for the first stage of bodywork, and this is what i didn't want to see, Rotten chassis rails!!!!


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The O/S rail isn't quite as bad as the N/S
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See what I mean?
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Old 24-10-2004, 06:37 PM
  #38  
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Why not shot blast the rails and weld em up?
Old 24-10-2004, 07:36 PM
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Grind them bk 2 clean metal mate and take it from there bud

Good luck
Old 24-10-2004, 10:43 PM
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IF i'm gonna Resto it i may aswell do it properly, so i thinks new Chassis rails will be going in.


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