Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

My Escort Cosworth, now on the road again ...

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Old 06-01-2008, 08:38 AM
  #162  
DENNIS
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a few more pics of whats been going on.









i have ordered some new injectors and have been making an exhaust heat shield, but basically ready to go back in the car soon
Old 06-01-2008, 09:30 AM
  #163  
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spot on mate! whats the crank sensor/bracket off?
Old 06-01-2008, 09:54 AM
  #164  
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Originally Posted by NEEDFORSPEED
spot on mate! whats the crank sensor/bracket off?
small turbo Escort
Old 06-01-2008, 11:35 AM
  #165  
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inlet looks prety cool
Old 07-01-2008, 07:02 PM
  #166  
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well the engine is 90% there now, i finally got the plugs for the coil`s ..



just waiting for some final parts before it can go back in now ..
Old 07-01-2008, 07:05 PM
  #167  
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cant wait to see this at the shows! what sort of power/torque are you expecting from it now?
Old 07-01-2008, 07:48 PM
  #168  
Mark Shead
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Originally Posted by DENNIS
well the engine is 90% there now, i finally got the plugs for the coil`s ..



just waiting for some final parts before it can go back in now ..
I like the coils they look like a easy fit.

Mark
Old 07-01-2008, 07:51 PM
  #169  
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Originally Posted by DENNIS
well the engine is 90% there now, i finally got the plugs for the coil`s ..



just waiting for some final parts before it can go back in now ..
Simply stunning
Old 08-01-2008, 05:49 PM
  #170  
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Wow this look´s stunning

cheeRS MAX
Old 08-01-2008, 09:01 PM
  #171  
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Originally Posted by NEEDFORSPEED
cant wait to see this at the shows! what sort of power/torque are you expecting from it now?
Thank`s to you all, incedently , anyone going to the Autosport show at the NEC this weekend will be able to see this engine sat next to a Cosworth F1 engine on the TDI stand ......


as for power expectancy.... well the T38 is supposed to max out at about 460-470 BHP, so i will be pushing it as far as it will go. with as much torque over the widest band as i can achieve... for now, until i go external waste gate and the bigger turbo i have in mind.... witch should see it just short of 600 IF i decided to go that far ( probably not though )
Old 08-01-2008, 09:26 PM
  #172  
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youll have to get pleanty of pics of that as i have to work all wkend!!
Old 11-01-2008, 12:06 AM
  #173  
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Stunning

That engine is a piece of art ... could sit there and look at it for hours ... well done
Old 12-01-2008, 08:56 PM
  #174  
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Damn!! Didn't see it where was the TDI stand??
Old 13-01-2008, 01:01 AM
  #175  
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See this yesterday Mint engine.

coils are very trick and look cool in real life

is it going on an engine dyno before its put back in or you going to wait untill its all up and running?
Old 13-01-2008, 01:29 AM
  #176  
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edit- Sorry just read this page. The engine looks BLING on the stand at autosport

Chris
Old 13-01-2008, 08:23 AM
  #177  
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This is now my desktop picture. Simply Stunning
Old 16-01-2008, 09:03 PM
  #178  
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Originally Posted by Gatecrasher
See this yesterday Mint engine.

coils are very trick and look cool in real life

is it going on an engine dyno before its put back in or you going to wait untill its all up and running?
i am hoping to get it back in and running soon, i will be doing the first 100 miles on the dyno, and the rest done on the road before i can map it fully...
Old 16-01-2008, 09:10 PM
  #179  
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Very nice
Old 19-01-2008, 08:02 PM
  #180  
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how much the electroplating cost dennis ?

is it quite strudy stuff , as far as chipping ect ?

awsome looking motor mate , credit to ya

Old 19-01-2008, 08:11 PM
  #181  
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stunning work there
Old 23-01-2008, 08:43 PM
  #182  
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OK a few pics from autosport of the engine,

i have been so busy i don`t know if i am coming or going

there was a huge interest in the engine with a crowed 10 deep all week
including the director of Cosworth racing , and a few of are swedish / German counter parts

anyway, the engine came back on last Monday, and although i have not done anything with it yet the parts i have been waiting for have arrived from japan..

so i am hoping to have the engine back in the car some time this week and home with in 2 weeks











Old 23-01-2008, 08:47 PM
  #183  
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i have been busy creating the clutch operating system today...

was not a simple fix ....

first off i had to make my own nose cone for the gearbox to accept the new release bearing i want to run ..



then i had to offer up the box to the new clutch to get some technical data to make it all work..



with all the data i needed i had to check my math to make sure it all went in the bell housing and would work





its a tight fit to say the least !!!

now all i have to do is fix it all in place before it can go back in the car and make the new pedal box
Old 23-01-2008, 09:13 PM
  #184  
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Awesome mate, keep it up.
Old 23-01-2008, 09:23 PM
  #185  
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What a brilliant job mate.One of the best reads on here for along time.
Nice to see someone try aomething different and when the know it alls on here have tried to shoot you down you have silenced them.
Old 24-01-2008, 04:04 PM
  #186  
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Excellent engine. It looks so good in the flesh (well metal) lol. Im hoping mines being built as well as this one has.

Cant Wait....
Old 26-01-2008, 05:24 PM
  #187  
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Well done Dennis, your doing a top job there fella. engine looks fantastic. look forward to seeing it at the shows this year.
Old 26-01-2008, 07:08 PM
  #188  
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Originally Posted by Ebonycossie4x4
Excellent engine. It looks so good in the flesh (well metal) lol. Im hoping mines being built as well as this one has.

Cant Wait....
is there any other way to build them

Old 26-01-2008, 07:14 PM
  #189  
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cos im worth it

Ebonycossie4x4

Cossie-Iain

James-W


Thank You ..

well the engine is near completion and i am already thinking of how to find the funds for the changes to suspension and brakes
Old 28-01-2008, 08:53 AM
  #190  
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Old 28-01-2008, 12:26 PM
  #191  
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awesome detail
Old 28-01-2008, 01:57 PM
  #192  
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Old 19-02-2008, 01:56 AM
  #193  
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Any updates on the clutch?
Old 19-02-2008, 06:23 PM
  #195  
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simply stunning
Old 19-02-2008, 09:29 PM
  #196  
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All looks really nice, tho TBH im not sure how effective a lot of it is apart from being different to be different.

Do you think the HKS will magically drive much better than other similar clutches without the jap badge and price tag?
In my experience of them, no, no they wont.
Old 20-02-2008, 02:47 PM
  #197  
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Originally Posted by DENNIS
i have been busy creating the clutch operating system today...

was not a simple fix ....

first off i had to make my own nose cone for the gearbox to accept the new release bearing i want to run ..



then i had to offer up the box to the new clutch to get some technical data to make it all work..



with all the data i needed i had to check my math to make sure it all went in the bell housing and would work





its a tight fit to say the least !!!

now all i have to do is fix it all in place before it can go back in the car and make the new pedal box
Dennis,

You have probably taken this into consideration already but I will mention it just in case as you have said how tight it all is.... Have you thought that you will need extra room for the clutch arm as the clutch wears??

Also, just curious .. How thick are the HKS plates?

Cheers,

Martin.
Old 21-02-2008, 08:48 AM
  #198  
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Originally Posted by DENNIS
The ignition coils are self contained Denso motorsport items. ( some thing i have never seen on a cossie ???? )

Dennis , sorry to bother you mate but got 4 pins on those ?

Could you post what pin is which , got a set of those , but no connectors

Cheers
Old 21-02-2008, 10:47 AM
  #199  
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crikey
Old 23-02-2008, 07:30 PM
  #200  
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Originally Posted by Gatecrasher
Any updates on the clutch?


sorry, i have been very busy at work, ( we are currently doing the power verification for the Lotus cup and GT cup race series, it feels like i am living in the dyno at the mo .. )

So unfortunately i have not had a chance to work on it for the last 4 weeks, not sure when i will get back to it yet ..


Quick Reply: My Escort Cosworth, now on the road again ...



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