My Escort Cosworth, now on the road again ...
#162
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a few more pics of whats been going on.
![](https://i115.photobucket.com/albums/n305/DENNIS5469/post-300-1199460667.jpg)
![](https://i115.photobucket.com/albums/n305/DENNIS5469/post-300-1199460807.jpg)
![](https://i115.photobucket.com/albums/n305/DENNIS5469/post-300-1199460465.jpg)
![](https://i115.photobucket.com/albums/n305/DENNIS5469/post-300-1199460533.jpg)
i have ordered some new injectors and have been making an exhaust heat shield, but basically ready to go back in the car soon
![](https://i115.photobucket.com/albums/n305/DENNIS5469/post-300-1199460667.jpg)
![](https://i115.photobucket.com/albums/n305/DENNIS5469/post-300-1199460807.jpg)
![](https://i115.photobucket.com/albums/n305/DENNIS5469/post-300-1199460465.jpg)
![](https://i115.photobucket.com/albums/n305/DENNIS5469/post-300-1199460533.jpg)
i have ordered some new injectors and have been making an exhaust heat shield, but basically ready to go back in the car soon
#168
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Originally Posted by DENNIS
well the engine is 90% there now, i finally got the plugs for the coil`s ..
![](https://i115.photobucket.com/albums/n305/DENNIS5469/post-300-1199711578.jpg)
just waiting for some final parts before it can go back in now ..
![](https://i115.photobucket.com/albums/n305/DENNIS5469/post-300-1199711578.jpg)
just waiting for some final parts before it can go back in now ..
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Mark
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Originally Posted by DENNIS
well the engine is 90% there now, i finally got the plugs for the coil`s ..
![](https://i115.photobucket.com/albums/n305/DENNIS5469/post-300-1199711578.jpg)
just waiting for some final parts before it can go back in now ..
![](https://i115.photobucket.com/albums/n305/DENNIS5469/post-300-1199711578.jpg)
just waiting for some final parts before it can go back in now ..
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Originally Posted by NEEDFORSPEED
cant wait to see this at the shows! what sort of power/torque are you expecting from it now?
as for power expectancy.... well the T38 is supposed to max out at about 460-470 BHP, so i will be pushing it as far as it will go. with as much torque over the widest band as i can achieve... for now, until i go external waste gate and the bigger turbo i have in mind.... witch should see it just short of 600 IF i decided to go that far ( probably not though
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#175
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See this yesterday
Mint engine.
coils are very trick and look cool in real life
is it going on an engine dyno before its put back in or you going to wait untill its all up and running?
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coils are very trick and look cool in real life
![Wink](https://passionford.com/forum/images/smilies/icon_wink.gif)
is it going on an engine dyno before its put back in or you going to wait untill its all up and running?
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Originally Posted by Gatecrasher
See this yesterday
Mint engine.
coils are very trick and look cool in real life
is it going on an engine dyno before its put back in or you going to wait untill its all up and running?
![Top](https://passionford.com/forum/images/smilies/smile011.gif)
coils are very trick and look cool in real life
![Wink](https://passionford.com/forum/images/smilies/icon_wink.gif)
is it going on an engine dyno before its put back in or you going to wait untill its all up and running?
#182
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OK a few pics from autosport of the engine,
i have been so busy i don`t know if i am coming or going
there was a huge interest in the engine with a crowed 10 deep all week
including the director of Cosworth racing , and a few of are swedish / German counter parts
anyway, the engine came back on last Monday, and although i have not done anything with it yet the parts i have been waiting for have arrived from japan..
so i am hoping to have the engine back in the car some time this week and home with in 2 weeks
![](https://i115.photobucket.com/albums/n305/DENNIS5469/SL270685.jpg)
![](https://i115.photobucket.com/albums/n305/DENNIS5469/SL270691.jpg)
![](https://i115.photobucket.com/albums/n305/DENNIS5469/post-60-1200325028.jpg)
![](https://i115.photobucket.com/albums/n305/DENNIS5469/SL270684.jpg)
i have been so busy i don`t know if i am coming or going
there was a huge interest in the engine with a crowed 10 deep all week
including the director of Cosworth racing , and a few of are swedish / German counter parts
anyway, the engine came back on last Monday, and although i have not done anything with it yet the parts i have been waiting for have arrived from japan..
so i am hoping to have the engine back in the car some time this week and home with in 2 weeks
![](https://i115.photobucket.com/albums/n305/DENNIS5469/SL270685.jpg)
![](https://i115.photobucket.com/albums/n305/DENNIS5469/SL270691.jpg)
![](https://i115.photobucket.com/albums/n305/DENNIS5469/post-60-1200325028.jpg)
![](https://i115.photobucket.com/albums/n305/DENNIS5469/SL270684.jpg)
![](https://i115.photobucket.com/albums/n305/DENNIS5469/SL270689.jpg)
#183
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i have been busy creating the clutch operating system today...
was not a simple fix ....
first off i had to make my own nose cone for the gearbox to accept the new release bearing i want to run ..
![](https://i115.photobucket.com/albums/n305/DENNIS5469/post-300-1201083146.jpg)
then i had to offer up the box to the new clutch to get some technical data to make it all work..
![](https://i115.photobucket.com/albums/n305/DENNIS5469/post-300-1201082751.jpg)
with all the data i needed i had to check my math to make sure it all went in the bell housing and would work
![](https://i115.photobucket.com/albums/n305/DENNIS5469/post-300-1201083404.jpg)
its a tight fit to say the least !!!
now all i have to do is fix it all in place before it can go back in the car and make the new pedal box
was not a simple fix ....
first off i had to make my own nose cone for the gearbox to accept the new release bearing i want to run ..
![](https://i115.photobucket.com/albums/n305/DENNIS5469/post-300-1201083146.jpg)
then i had to offer up the box to the new clutch to get some technical data to make it all work..
![](https://i115.photobucket.com/albums/n305/DENNIS5469/post-300-1201082751.jpg)
with all the data i needed i had to check my math to make sure it all went in the bell housing and would work
![](https://i115.photobucket.com/albums/n305/DENNIS5469/post-300-1201083404.jpg)
its a tight fit to say the least !!!
now all i have to do is fix it all in place before it can go back in the car and make the new pedal box
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What a brilliant job mate.One of the best reads on here for along time.
Nice to see someone try aomething different and when the know it alls on here have tried to shoot you down you have silenced them.
Nice to see someone try aomething different and when the know it alls on here have tried to shoot you down you have silenced them.
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#188
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Originally Posted by Ebonycossie4x4
Excellent engine. It looks so good in the flesh (well metal) lol. Im hoping mines being built as well as this one has.
Cant Wait....
Cant Wait....
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#189
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cos im worth it
Ebonycossie4x4
Cossie-Iain
James-W
Thank You ..
well the engine is near completion and i am already thinking of how to find the funds for the changes to suspension and brakes
Ebonycossie4x4
Cossie-Iain
James-W
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well the engine is near completion and i am already thinking of how to find the funds for the changes to suspension and brakes
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#194
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Originally Posted by DENNIS
OK a few pics from autosport of the engine,
i have been so busy i don`t know if i am coming or going
there was a huge interest in the engine with a crowed 10 deep all week
including the director of Cosworth racing , and a few of are swedish / German counter parts
i have been so busy i don`t know if i am coming or going
there was a huge interest in the engine with a crowed 10 deep all week
including the director of Cosworth racing , and a few of are swedish / German counter parts
![Surprised](https://passionford.com/forum/images/smilies/bigcry.gif)
![Surprised](https://passionford.com/forum/images/smilies/bigcry.gif)
![Surprised](https://passionford.com/forum/images/smilies/bigcry.gif)
![Surprised](https://passionford.com/forum/images/smilies/bigcry.gif)
back to what i said on the 1st or 2nd page....apart from a different clutch i cant see where u invented / used anything that hasnt been used before. lots of smoke, no fire.......
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oh...and close to 600hp with a wire rung block ??
![Surprised](https://passionford.com/forum/images/smilies/bigcry.gif)
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#196
DEYTUKURJERBS
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All looks really nice, tho TBH im not sure how effective a lot of it is apart from being different to be different.
Do you think the HKS will magically drive much better than other similar clutches without the jap badge and price tag?
In my experience of them, no, no they wont.
Do you think the HKS will magically drive much better than other similar clutches without the jap badge and price tag?
In my experience of them, no, no they wont.
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#197
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Originally Posted by DENNIS
i have been busy creating the clutch operating system today...
was not a simple fix ....
first off i had to make my own nose cone for the gearbox to accept the new release bearing i want to run ..
![](https://i115.photobucket.com/albums/n305/DENNIS5469/post-300-1201083146.jpg)
then i had to offer up the box to the new clutch to get some technical data to make it all work..
![](https://i115.photobucket.com/albums/n305/DENNIS5469/post-300-1201082751.jpg)
with all the data i needed i had to check my math to make sure it all went in the bell housing and would work
![](https://i115.photobucket.com/albums/n305/DENNIS5469/post-300-1201083404.jpg)
its a tight fit to say the least !!!
now all i have to do is fix it all in place before it can go back in the car and make the new pedal box
was not a simple fix ....
first off i had to make my own nose cone for the gearbox to accept the new release bearing i want to run ..
![](https://i115.photobucket.com/albums/n305/DENNIS5469/post-300-1201083146.jpg)
then i had to offer up the box to the new clutch to get some technical data to make it all work..
![](https://i115.photobucket.com/albums/n305/DENNIS5469/post-300-1201082751.jpg)
with all the data i needed i had to check my math to make sure it all went in the bell housing and would work
![](https://i115.photobucket.com/albums/n305/DENNIS5469/post-300-1201083404.jpg)
its a tight fit to say the least !!!
now all i have to do is fix it all in place before it can go back in the car and make the new pedal box
You have probably taken this into consideration already but I will mention it just in case as you have said how tight it all is.... Have you thought that you will need extra room for the clutch arm as the clutch wears??
Also, just curious .. How thick are the HKS plates?
Cheers,
Martin.
#198
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Originally Posted by DENNIS
The ignition coils are self contained Denso motorsport items. ( some thing i have never seen on a cossie ???? )
![](https://i115.photobucket.com/albums/n305/DENNIS5469/SL270294.jpg)
![](https://i115.photobucket.com/albums/n305/DENNIS5469/SL270294.jpg)
Could you post what pin is which , got a set of those , but no connectors
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Cheers
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#200
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sorry, i have been very busy at work, ( we are currently doing the power verification for the Lotus cup and GT cup race series, it feels like i am living in the dyno at the mo .. )
So unfortunately i have not had a chance to work on it for the last 4 weeks, not sure when i will get back to it yet ..