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Actuator dubts - round two...

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Old 09-05-2005, 08:15 AM
  #41  
Azrael
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Originally Posted by Stu @ M Developments
We badly need someone to measure an escort cossie genuine turnbuckle from end to end please chaps.

This becoming kind of absurd Don't you think Stu?
Old 09-05-2005, 08:15 AM
  #42  
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Originally Posted by Azrael
Originally Posted by Stu @ M Developments
We badly need someone to measure an escort cossie genuine turnbuckle from end to end please chaps.

This becoming kind of absurd Don't you think Stu?
Why's that pal?
Old 09-05-2005, 08:20 AM
  #43  
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Originally Posted by Stu @ M Developments
Why's that pal?
Maybe it's my dark humor, but there is probably couple dozen of people who know Cossies almost to the smallest screw on this forum and there isn't anybody who knows that


But don't understand me wrongly (I sometimes get missunderstood :-( - probablylanguage problem ) I just think of it as funny. No offence at all to anybody.


Anyway if somebody could measure all parts in question it would be grear. Apart form actuator rod it would be nice to get measurement of tyhe distance between WG lever and actuator bracket. Maybe that is wrong on mine for some reason.
Old 09-05-2005, 08:23 AM
  #44  
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LOl.. i know what you mean, and i dont know the answer myself although i reckon il be within 15mm at 145mm.

Once we ascertain that teh rod you have is definately correct, we then know for a fact that it is the distance between mounting face and wastegate thats at fault, hence me holding out for the turnbuckle length.
Old 09-05-2005, 08:27 AM
  #45  
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I will modify the rod probably anyway as sending another one from the UK would take too much time :-( But it it's wrong it may be nice to get one for the future But there were about 3 or 4 peaople who said it would be 130mm :-/ I checked all Cossies here and they all seam to be using Saphire actuators with short rods.
Old 09-05-2005, 08:29 AM
  #46  
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By the way Stu - what is maximum usable preload? I mean - if I mount it and pull really hard I'm very close to putting it on. Maybe -31 just needs lots and lots of force? (but I really kind of can't belive in rod holding when screw in one turn only)
Old 09-05-2005, 08:31 AM
  #47  
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Depends on the chips boost map.
Mine are programmed for 18psi with 3mm preload.
Old 09-05-2005, 08:34 AM
  #48  
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Originally Posted by Stu @ M Developments
Depends on the chips boost map.
Mine are programmed for 18psi with 3mm preload.

3mm. OK will remember Will be usefull for mods.


So you think that if it adjust it for exactly 3mm preload it won't need adjustment of boost?
Old 09-05-2005, 08:35 AM
  #49  
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It shouldnt need much for sure.
All turbos vary of course but you will be in the ball park for certain.
Old 09-05-2005, 08:37 AM
  #50  
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Originally Posted by Stu @ M Developments
It shouldnt need much for sure.
All turbos vary of course but you will be in the ball park for certain.
Will cope We managed with Eclipse that wouldn't boost less then 2.5 bar then will manage with that
Old 09-05-2005, 08:40 AM
  #51  
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OK. I hope somebody gets those measurements. I offer a beer next time I'm in UK for that
Old 09-05-2005, 09:50 AM
  #52  
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ill do it thisafternoon when i get in, mine is still on the oem black one.
Old 09-05-2005, 01:17 PM
  #53  
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Originally Posted by Dave Henshall
ill do it thisafternoon when i get in, mine is still on the oem black one.



Thx a lot. I am looking forward to finding out the TRUTH
Old 09-05-2005, 01:21 PM
  #54  
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I'll do mine too when I start to strip off the water pump tonight.
Old 09-05-2005, 01:23 PM
  #55  
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Originally Posted by Paul Eggleton
I'll do mine too when I start to strip off the water pump tonight.
Pretty shit job. Done that few month ago :-(
Old 09-05-2005, 04:40 PM
  #56  
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right , from the centre of the hole in the rod to the end is 120mm.

hope this helps,.
Old 09-05-2005, 04:41 PM
  #57  
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Originally Posted by Dave Henshall
right , from the centre of the hole in the rod to the end is 120mm.

hope this helps,.

End of the rod????


Now I'm completly lost..... mine is 130mm and too short. Whaddafuck..?
Old 09-05-2005, 04:45 PM
  #58  
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I've just measured mine and i'll need a turnbuckle thats 117mm from hole center to end of the threaded bit.

Dave - Cheers mate, just what I needed is that 120mm measurement from a standard big turbo or little turbo escos?
Old 09-05-2005, 04:53 PM
  #59  
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on a big turbo - as per pic
there may be slight variations in length, but as you are pre loading it once its screwed together and yuo say shorted the length by half a hole, the exact measurements dont really matter.
Old 09-05-2005, 04:55 PM
  #60  
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Old 09-05-2005, 04:58 PM
  #61  
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Cheers
Old 09-05-2005, 05:03 PM
  #62  
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Thx. Dave. Now, anybody got any idea what is wrong about my turbo then?


How long is your actuator itself? Mie looks like this
Old 09-05-2005, 05:09 PM
  #63  
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that will fit a fectory escos rod, yours looks like it has been swaped at some time for a what looks like a 4x4saphhire actuator, (which uses a different rod as the threaded bit of the actuator is longer.
Old 09-05-2005, 05:15 PM
  #64  
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Originally Posted by Dave Henshall
that will fit a fectory escos rod, yours looks like it has been swaped at some time for a what looks like a 4x4saphhire actuator, (which uses a different rod as the threaded bit of the actuator is longer.


Arrgrgrrrrrrrr Dave. I already bought long rod from Cossymad. It's 130mm and was supposed to be original Escort Cossie rod. It's still too short.
Old 09-05-2005, 06:21 PM
  #65  
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The rod on my new actuator is 78mm from the flat face of the actuator to the end which appears will fit a 4x4 turbo with the big turbo escos turnbuckle.
Old 09-05-2005, 07:15 PM
  #66  
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your turbo might be a different turbo altogether then, it is strange that the longer rod is still too short...? a good excuse to go 'big tubo' i suppose,,,,
Old 09-05-2005, 07:26 PM
  #67  
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Behind the flange


Old 09-05-2005, 10:58 PM
  #68  
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Does my turbo look like it is not what it is supposed to be? :-/
Old 09-05-2005, 11:02 PM
  #69  
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It does look that way, the actuator bracket is different and the exhaust housing looks different too. What are the numbers on it - i'm sure stu can identify it for you
Old 09-05-2005, 11:10 PM
  #70  
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It's small turbo Escos!


The exhaust housing was swaped for new one by Garett dealership but they said they identified whole turbo in their catalogue and used right spare part. Maybe it was modified during all this years by garett. For sure it isn't dropping so much on boost at high revs as it used to be.
Old 09-05-2005, 11:10 PM
  #71  
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Will write down the numbers when I have acess to the car next time.

Thx a lot guys.
Old 10-05-2005, 06:32 AM
  #72  
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Ah, mine will be a big turbo Sorry, I didn't look that closely at your pics
Old 10-05-2005, 07:25 AM
  #73  
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Originally Posted by Paul Eggleton
Ah, mine will be a big turbo Sorry, I didn't look that closely at your pics

I'll try to make pics with new actuator and show measurements today.
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