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any experienced engine builders?

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Old Feb 12, 2014 | 09:42 PM
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Default any experienced engine builders?

my puma seems to be suffering from crank walk, quite drastically im realising now i look into it. i noticed about 2-3mm of play while changing my timing belt (among other things, to try and stop the now not-so-mystery rattle). i knew this couldnt be normal but had no choice but to put the engine back in and run it, as its my daily driver.

i had initialy planned on just getting a replacement engine and lobbing that in, but the more i look into im tempted to try and cure it with new bearings.

what im wondering is mainly whether or not its likely that there is any serious damage done to the crank or block, and therefore simply replacing the bearings wont make any odds. if this is the case itll make more sense to pick up a replacement engine and hope its ok...

any thoughts? is it worth getting the bearings and giving it a go? the engine is relatively low miles at 77k and has full service history. the rattle comes and goes, sometimes at idle and low load, manouvering the car and cruising at certain speeds.....

Last edited by xr-stu; Feb 12, 2014 at 09:44 PM.
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Old Feb 12, 2014 | 09:55 PM
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Whether there are now bearings available to the aftermarket I'm not sure, but I just had a look on Ford Etis and there is this note on the 1.7 Puma VCT engine page.

NOTE: Do not dismantle the crank gear.
The bearing clearances and bearing shells have very fine tolerances, as a result of which the crank gear components cannot be renewed individually. It is not possible to measure the main bearing clearance using conventional methods.

The crankshaft has eight counterbalances and runs on five bearings.

The lower crankcase provides significant additional strength for the cylinder block.
Surely if there is that much end float (2-3mm) the block and crank with be scrap?

Stock spec for end float on these - 0.22-0.43mm

Last edited by GVK.; Feb 12, 2014 at 09:57 PM.
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Old Feb 12, 2014 | 10:51 PM
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this is why im asking these questions, i have no idea. ive build up cylinder heads before but never messed with bottom end stuff to this extent.

there are bearings available for these engines so theres obviously some way of changing them.
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Old Feb 12, 2014 | 10:53 PM
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having read that again is it not meaning you cant renew rods or bearings individually, which is bad practice in general as far as i would assume. i wont be changing any of the components, just std sized bearings for std sized bearings...

Last edited by xr-stu; Feb 12, 2014 at 10:54 PM.
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Old Feb 12, 2014 | 11:02 PM
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Can't see why new thrusts wouldn't cure that although I'd personally change all the shells.
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Old Feb 12, 2014 | 11:22 PM
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On normal old iron block motors if the thrusts/centre main bearing (if integral thrust) has failed and there is 2-3mm end float, the block and crank is scrap.

Old VW 16v failure from a few years back.

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So god knows what an alloy block will look like inside with the same end float,is what I was getting at...

Last edited by GVK.; Feb 12, 2014 at 11:30 PM.
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Old Feb 13, 2014 | 06:37 AM
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right i see, yeah thats what im worried about.
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Old Feb 13, 2014 | 08:18 AM
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Easier to just buy a new short block with these, there was a revision to the zetec-se engine at one stage to address a bearing that resulted in crank end float, on the early ones the bearing was too small and got too hot iirc, altho it was a long time time ago now!
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Old Feb 13, 2014 | 10:12 AM
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second hand engines are cheap enough. Plenty get rebuilt these days.

Strip yours down to find out actually what is wrong.
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Old Feb 13, 2014 | 12:13 PM
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Czech mate - didn't know that, but mine is a 2002 so last of the run so presumably shouldn't have fallen into that category?

Would've thought with crank walk the noise should alter with the clutch being pressed? Mine doesn't?!

Warren I've found a puma in Buxton which supposedly has a good engine but the usual rot, no mot and the guy only wants Ł225 for it so I'm having a mate check it out for me then may just buy the complete car if it's alright. Could always whip mine apart once it's out and check it over. If there's no other issues I could just chuck some new bearings and rings at it and happy days...spare engine
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Old Feb 13, 2014 | 12:56 PM
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[vulture mode on] does it have manual hieght adjust seats? [vulture mode off]
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Old Feb 13, 2014 | 04:53 PM
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ill check

it definitely has rusty arches, if your interested

your cossie puma still going strong? been meaning to pop round for a while, or you could pop over to my workshop and laugh at mine and my mates shonky chariots
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