General Car Related Discussion. To discuss anything that is related to cars and automotive technology that doesnt naturally fit into another forum catagory.

External wastegate a few Q's!

Thread Tools
 
Search this Thread
 
Old 27-11-2012, 10:39 AM
  #1  
Karlos G
Balls Deep!
Thread Starter
iTrader: (4)
 
Karlos G's Avatar
 
Join Date: Jan 2007
Location: Suffolk
Posts: 9,185
Received 25 Likes on 21 Posts
Default External wastegate a few Q's!

Looking for one to use on an RX7 running a GT42...

Why are the bigger brands so crazy expensive, £710 for a Turbosmart 60mm for example?
Are the cheaper ones like Demon Motorsport (£95 ebay) worth a look or is the quality so bad it's just not worth it? Do the valve's not seat 100%, or are the springs weak and don't hold boost well?

All experiences welcome!
Old 27-11-2012, 10:44 AM
  #2  
Rod-Tarry
Happily retired
 
Rod-Tarry's Avatar
 
Join Date: Nov 2006
Location: Hampshire
Posts: 7,707
Received 237 Likes on 151 Posts
Default

Originally Posted by Karlos G
Looking for one to use on an RX7 running a GT42...

Why are the bigger brands so crazy expensive, £710 for a Turbosmart 60mm for example?
Are the cheaper ones like Demon Motorsport (£95 ebay) worth a look or is the quality so bad it's just not worth it? Do the valve's not seat 100%, or are the springs weak and don't hold boost well?

All experiences welcome!
Ive used the Turbosmart but changed it for a Tial which has been 100% reliable.
Old 27-11-2012, 10:50 AM
  #3  
stevieturbo
C**t
 
stevieturbo's Avatar
 
Join Date: Oct 2003
Location: Norn Iron
Posts: 7,929
Received 259 Likes on 238 Posts
Default

They will work, but the diaphragm may not last as long as a proper brand. Springs are generally springs. Seats shouldnt be an issue really for the most part.

Just generally all parts used are cheap.

£700 is rather excessive though. DO you need as big as 60mm though, they are huge ?

Precision 46mm here is only £300
http://www.powermaxengineering.com/s...49&id=15211594

They also do a 66mm...which is huge. Powermax arent listing stock though, but can easily get them
Old 27-11-2012, 10:52 AM
  #4  
Stolton
Too many posts.. I need a life!!
 
Stolton's Avatar
 
Join Date: Mar 2010
Location: Bournemouth
Posts: 777
Likes: 0
Received 1 Like on 1 Post
Default

I think my mate runs one of those Demon motorsport ones on his Zetec Turbo and he says they are really good for the price..
Old 27-11-2012, 01:33 PM
  #5  
xr2wishy
Bodger of Blackburn
iTrader: (2)
 
xr2wishy's Avatar
 
Join Date: Jan 2007
Location: blackburn
Posts: 4,409
Received 23 Likes on 23 Posts
Default

i ran a demon sport one, so does qplaterst (dean), his did stick shut though and blew an engine, mine has been completely reliable, however i've had it stripped off many times and i check the seat hasn't degraded every time.
60mm is a huge one karl, 46mm would be far better suited.
i was looking to replace mine however as i just think it's a bit more security with a bigger branded item.
Old 27-11-2012, 05:28 PM
  #6  
stevieturbo
C**t
 
stevieturbo's Avatar
 
Join Date: Oct 2003
Location: Norn Iron
Posts: 7,929
Received 259 Likes on 238 Posts
Default

I have seen one of the cheap Demon ones, and TBH it really wasnt that bad.

If it is exactly the same fitment as a more expensive unit, then I'd go ahead and try one. If it fails or causes problems, it's a simple job to replace with no further fabrication.

If you cannot find one that's a direct replacement for a more expensive unit, then it might be worth spending the money straight off.
Old 27-11-2012, 06:05 PM
  #7  
xr2wishy
Bodger of Blackburn
iTrader: (2)
 
xr2wishy's Avatar
 
Join Date: Jan 2007
Location: blackburn
Posts: 4,409
Received 23 Likes on 23 Posts
Default

if you are going to use a cheap one or an expensive one, you should have overboost protection setup in the ecu anyhow. that will cut the juice if the wastegate jams shut, which can happen if they get hot or just worn.

Trending Topics

Old 27-11-2012, 07:44 PM
  #8  
Karlos G
Balls Deep!
Thread Starter
iTrader: (4)
 
Karlos G's Avatar
 
Join Date: Jan 2007
Location: Suffolk
Posts: 9,185
Received 25 Likes on 21 Posts
Default

Rod you don't say if you had problems with the TS one?

Yes we need a 60mm one, it's going to be running a GT42 which can flow for 700 odd BHP!!

Sticking shut is not good at all, how the fuck did that happen?? I thought creeping open would be the problem!! lol
Old 27-11-2012, 09:36 PM
  #9  
stevieturbo
C**t
 
stevieturbo's Avatar
 
Join Date: Oct 2003
Location: Norn Iron
Posts: 7,929
Received 259 Likes on 238 Posts
Default

Originally Posted by Karlos G
Rod you don't say if you had problems with the TS one?

Yes we need a 60mm one, it's going to be running a GT42 which can flow for 700 odd BHP!!

Sticking shut is not good at all, how the fuck did that happen?? I thought creeping open would be the problem!! lol
If you're only 700hp, then you certainly do not need 60mm.
Old 27-11-2012, 10:14 PM
  #10  
DazC
10K+ Poster!!
iTrader: (1)
 
DazC's Avatar
 
Join Date: May 2003
Location: Lancashire
Posts: 12,748
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by stevieturbo
If you're only 700hp, then you certainly do not need 60mm.
I agree with that statement. An RS500 T4 has a wastegate penny covering a hole of about 20mm and even when it's been ported for big boost it can't be more than 25mm yet that handles 500+ bhp.

I use a little 38mm gate on my turbo rated at around 400bhp and even finite little adjustments in duty change the boost characteristics dramatically. It has to be done carefully to get and maintain correct boost levels
Old 27-11-2012, 10:40 PM
  #11  
clarke5700
YES I KNOW I CANT SPELL
 
clarke5700's Avatar
 
Join Date: Mar 2008
Location: chingford e4
Posts: 5,271
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Karlos G
Rod you don't say if you had problems with the TS one?

Yes we need a 60mm one, it's going to be running a GT42 which can flow for 700 odd BHP!!

Sticking shut is not good at all, how the fuck did that happen?? I thought creeping open would be the problem!! lol
If the Diaphragm splits or fails then the boost presure entering to act against the Force of the spring will leak past (i Actually had this happen with a turbo smart one on a friends starlet)
Old 27-11-2012, 10:55 PM
  #12  
xr2wishy
Bodger of Blackburn
iTrader: (2)
 
xr2wishy's Avatar
 
Join Date: Jan 2007
Location: blackburn
Posts: 4,409
Received 23 Likes on 23 Posts
Default

size of wastegate is relative to the limits of the turbo, if you're pushing it close to it's potential the wastegate will barely bleed any gasses off, so doesn't need to very large.
if you put too big a wastegate in then it can be too sensitive.
Old 27-11-2012, 11:04 PM
  #13  
stu21t
PassionFord Post Whore!!
 
stu21t's Avatar
 
Join Date: Oct 2004
Location: south london
Posts: 3,902
Received 12 Likes on 12 Posts
Default

i guess what the op means is being a large turbo it can flow a lot more than he wants it to so he needs a big wastegate to bleed off a lot of gas making the turbo do less.

dont all RX7s run massive turbos at relatively low boost and make big numbers?
Old 01-12-2012, 11:56 AM
  #14  
Karlos G
Balls Deep!
Thread Starter
iTrader: (4)
 
Karlos G's Avatar
 
Join Date: Jan 2007
Location: Suffolk
Posts: 9,185
Received 25 Likes on 21 Posts
Default

I see what your saying about it being sensitive with such a big WG, hadn't thought about that!
But it depends how much gasses the rotary produces, if they flow large amounts (more than the turbo will ever need to spool to the desired boost) then a big waste gate is needed, if on the other hand the GT42 needs say 90% of what the engine flows then a smaller gate will be needed....
A 60mm WG has been recommended by a tuner that has built many big power RX7's so I can only assume the advice is correct.
Old 01-12-2012, 12:06 PM
  #15  
Rod-Tarry
Happily retired
 
Rod-Tarry's Avatar
 
Join Date: Nov 2006
Location: Hampshire
Posts: 7,707
Received 237 Likes on 151 Posts
Default

Originally Posted by Karlos G
Rod you don't say if you had problems with the TS one?

Yes we need a 60mm one, it's going to be running a GT42 which can flow for 700 odd BHP!!

Sticking shut is not good at all, how the fuck did that happen?? I thought creeping open would be the problem!! lol
I didnt have a problem but several reported bent shafts so I changed to a Tial. Didnt want to risk a problem. It worked fine on mine.
Old 01-12-2012, 04:28 PM
  #16  
bigchez
PassionFord Post Whore!!
 
bigchez's Avatar
 
Join Date: Nov 2006
Location: .
Posts: 3,538
Likes: 0
Received 0 Likes on 0 Posts
Default

aren't rx7 rotary engines massively fragile to big boost but run very well with moderate boost off a big turbo (ie, lots of air)? Therefore I guess a big wastegate could be used to quickly modulate (ie, dump!) boost pressure from a big turbo that comes in with a bang all of a sudden to keep it within limits?

all of that said, the size of W/G the OP suggested does seem like overkill.
Old 01-12-2012, 04:44 PM
  #17  
andy escos
PassionFord Post Whore!!
iTrader: (1)
 
andy escos's Avatar
 
Join Date: Jun 2008
Location: Sunny Devon
Posts: 6,302
Received 3 Likes on 3 Posts
Default

what manufacturer makes a wastegate that uses a piston & not a diaphragm ,i seen them but can not remember who .
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Focosmitch
Ford RS Cosworth Parts for Sale
9
31-05-2016 09:28 PM
pabloXR
General Car Related Discussion.
9
21-09-2015 12:42 PM
coscor86
Restorations, Rebuilds & Projects.
0
20-09-2015 01:21 PM
RSBryden
General Car Related Discussion.
6
06-09-2015 08:39 PM
Focosmitch
Ford RS Cosworth Parts for Sale
2
14-08-2015 07:29 AM



Quick Reply: External wastegate a few Q's!



All times are GMT. The time now is 01:35 PM.