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series 2 running/performance question?

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Old 02-01-2012, 08:08 AM
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yogurtey
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Default series 2 running/performance question?

I recently brought a g reg series 2 turbo. When i brought it, it was running a 2.1 zvh but it was nackerd so i didnt drive it hard at all but i did notice it was quite slow, i didnt take any notice as i knew the engine was been swaped. So i replaced the engine with a bog std 1.6 cvh turbo item, ive never had a 1.6 cvh turbo b4 ive always had zvh engines so i didnt realy know what 2 expect. It is what i would call very slow, a friend of mine big in to hes turbos also says the same. Any way 2 cut a long story short, what im finding is no mater how much boost i run through it it doesnt make the car any faster (i know u carnt simply wack the boost up and job done) but some diffrence should be felt. does any 1 know what could b going on?

spec:
std 1.6 cvh turbo engine
pro aloy front mount
stage 3 t3
mongoose (3 inch bore) exhaust
chipped ecu

I know its not going 2 be "evil/rappid" but it should be faster than my missis 03 focus diesel.

Any help or in put would be a great help thanks. Rob
Old 02-01-2012, 08:54 AM
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Take it to be set up properly and you should be seeing nearly 200bhp mate
Old 02-01-2012, 08:55 AM
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possible that the turbo is too big for the spec? id get it all set up first though and have everything checked
Old 02-01-2012, 09:15 AM
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A set up for mfi is very simple yes? I am a mechanic my self, the ing timing is set to 10deg advance and the co is set at 3.5%.
Its almost as if the engine is staved of air, it makes boost easly (way of my 30psi gauge)
Old 02-01-2012, 09:18 AM
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take to someone who knows these cars
Old 02-01-2012, 09:19 AM
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boost should be 7psi standard, if its over 30psi on mfi

Last edited by luke19790_3; 02-01-2012 at 09:20 AM.
Old 02-01-2012, 10:20 AM
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GARETH T
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Originally Posted by yogurtey
A set up for mfi is very simple yes? I am a mechanic my self, the ing timing is set to 10deg advance and the co is set at 3.5%.
Its almost as if the engine is staved of air, it makes boost easly (way of my 30psi gauge)
These are just idle figures and don't really tell the picture of what's happening under load.
It does sound like it needs a good tuning session
Old 02-01-2012, 11:15 AM
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Originally Posted by luke19790_3
boost should be 7psi standard, if its over 30psi on mfi
I dont use it running 30psi, it runs 10psi. I worded it wrong i ment it will boost up to 30psi if you max the bleed valve out (i no there wank i dont usualy use it its kept shut).

I do see waht your all saying about a set up and im not ignoring this advise i will b looking in to it. But it just doesnt feel like a set up problem 2 me, It starts first touch of the key, cold or warm and drives realy well its just epicly slow.

I think it may be the turbo as the old (forged pistons) engine was fukd as i said, 3 of the pistons where starting 2 melt down, i have been in touch with a turbo guy who says if it started 2 melt the exhaust impeller (which is very likley is forged pistons were melting), it would b like driving a n/a car. Sort of no bang from the turbo coming in but it will still make boost. Sounds just like what mines doing.
Old 02-01-2012, 11:18 AM
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When the co2 was set after fitting the new 1.6, it was low only around 2%
Old 02-01-2012, 11:19 AM
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Sounds to me exactly a set up issue. Stage 3 T3 is a bit OTT for the rest of your spec. If the turbo is making the boost and not passing oil it's fine
Old 02-01-2012, 11:28 AM
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Have you checked your timing belt marks just to erase that out of the question, also just check your plug gaps, and clean the air filter out too just basic little check really
Old 02-01-2012, 11:34 AM
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yer the turbo makes boost and it doesnt smoke 1 bit. Its just feels very diffrent from other escort turbos iv had/driven. Its got the stage 3 on because as i say it was a 2.1 when i brought the car and that is what was on it. It doesnt feel like it has a turbo on it at all, theres no difrence btween been on full boost or not on boost at all. Its not very laggy 2 say it has a bigger turbo on there.
Old 02-01-2012, 11:36 AM
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Yes i have done the basics, and i have put a timing belt on my self so ill say thats fine but it will double check. I was also told it could b because the exhaust is 2 big?
Old 02-01-2012, 11:38 AM
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get it setup before it melts
Old 02-01-2012, 11:46 AM
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Ill take it for set up then and go from there.
Old 02-01-2012, 12:06 PM
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Check your fuses dude as I remember thier maybea 30 amp for the heated seats or something, but it also controls the fuel ecu iirmc
Old 02-01-2012, 12:40 PM
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Yer i herd that also so i did check it
Old 02-01-2012, 01:11 PM
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Originally Posted by yogurtey
Yes i have done the basics, and i have put a timing belt on my self so ill say thats fine but it will double check. I was also told it could b because the exhaust is 2 big?
Whoever your talking to this about I would recomend not doing so any further as it seems they don't have a fucking clue!
Old 02-01-2012, 02:25 PM
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Id say it's not getting enough fuel. And cheap the heated seat fuse in fuse box. With this missing it's basically an xr3i
Old 02-01-2012, 03:12 PM
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Originally Posted by Oranoco
Whoever your talking to this about I would recomend not doing so any further as it seems they don't have a fucking clue!

So altought the exhaust is a 3inch bore it still shoud be ok even though the car is low powerd?
Old 02-01-2012, 03:28 PM
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Originally Posted by yogurtey
So altought the exhaust is a 3inch bore it still shoud be ok even though the car is low powerd?
yes, on turbo car's a bigger exhaust is better.
Old 02-01-2012, 03:38 PM
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sweet, ill get it booked in for set up and go from there
Old 02-01-2012, 04:24 PM
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Maybe the reason the old engine is fucked, and this new one is slow it the same thing.

It needs fuel captain
Old 02-01-2012, 04:28 PM
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Originally Posted by Fiesta_Jed
yes, on turbo car's a bigger exhaust is better.
Incorrect you still need to be sensible with size. A Rs turbo won't benifit till around 220 bhp
Old 02-01-2012, 04:32 PM
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as i said thow i have turned the fuel up, the co is now 3.5%.
Old 02-01-2012, 04:33 PM
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Originally Posted by zippyobrien
Incorrect you still need to be sensible with size. A Rs turbo won't benifit till around 220 bhp
Absolutely However a 3" bore isn't going to kill the power
Old 02-01-2012, 04:33 PM
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Originally Posted by zippyobrien
Incorrect you still need to be sensible with size. A Rs turbo won't benifit till around 220 bhp
so the exhaust is not helping?
Old 02-01-2012, 04:34 PM
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Ill get it in for a set up then and go from there.
Old 02-01-2012, 04:35 PM
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2.5 inch is best

3 inch is best for high powered turbos

but your issues are with the sh*t mfi system
Old 02-01-2012, 04:46 PM
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Originally Posted by yogurtey
as i said thow i have turned the fuel up, the co is now 3.5%.
But this is measured at ideal, what sort of air/fuel ratio are you seeing at peak load?
Old 02-01-2012, 05:28 PM
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Originally Posted by GARETH T
But this is measured at ideal, what sort of air/fuel ratio are you seeing at peak load?
Yer true, obviously i dont know the answer.
Old 02-01-2012, 05:49 PM
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Idle I ment to type,

I would say stop trying to guess at an answer, start measuring and make a better decision on what's going
Old 02-01-2012, 05:54 PM
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I do see what ur saying and i will get it booked in for a set up, but it just feels difrent 2 any other set up related problem ive ever had b4. As said ill get it set up and see what happens.
Old 02-01-2012, 05:59 PM
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Good move mate, I hope it's a simple quick fix and you get the performance your after
Old 02-01-2012, 06:01 PM
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99% certain to be no fuel under load, get a KE specialist to look at it.
Old 02-01-2012, 06:11 PM
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It could be as simple as change the black fuel "ecu" ?
Old 02-01-2012, 06:13 PM
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Whos a Ke specialist neer birmingham?
Old 02-01-2012, 06:20 PM
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This cars gone frome bad 2 worse since the day i brought it, mite break it the end of the month when the tax is up lol.
Old 02-01-2012, 06:40 PM
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Get it set up properly and you'll probably fall in love with it.
Old 02-01-2012, 07:06 PM
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hopfully
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