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Old 21-11-2011, 06:25 PM
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Dicko&Vacant
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Default mappers (autronic)

Right some will of seen my previous posts about the problems ive been having with the focus.

Ive had an on going boost issue and then developed a miss fire when coming off the throttle then back on it.

I was at justins house (b13jus) yesterday fitting my fuel setup and he suggested connecting my ecu to his laptop as he has autronic software.

All we done was look in the errors part and these came up, can anybody give me a run down as to what they are for certain.

They are in order as in the errors list.















The car is booked in to sitech racing on the 3rd of december and i dont want to turn up and not be able to do anything if it needs sensors etc, so id rather try find out before hand.

cheers
Old 21-11-2011, 06:30 PM
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luke19790_3
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don't know this ecu, but does it have a external map sensor? also looks like you have issue with the crank sensor did you look at the settings when connected

Last edited by luke19790_3; 21-11-2011 at 06:32 PM.
Old 21-11-2011, 06:32 PM
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RS Grant
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I know it's off topic, but are there not any Autronic specialists which you could take it to in the UK mate??


Cheers,
Grant
Old 21-11-2011, 06:33 PM
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ajamesc
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you need to talk to mark sheed or chip seems to know a fair bit about them to but mark is your man!
Old 21-11-2011, 06:36 PM
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Dicko&Vacant
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yes it does have external map sensor so hoping its actually that one and not summet internal lol, we didnt look at any settings no just hooked it up and found these codes etc.
Old 21-11-2011, 06:37 PM
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Originally Posted by ajamesc
you need to talk to mark sheed or chip seems to know a fair bit about them to but mark is your man!
The car has been to mark not long ago.
Old 21-11-2011, 06:40 PM
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i'd check the connection to ecu first, just incase something is loose

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Old 21-11-2011, 06:51 PM
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Again, you paid for a reputable tuner to map the car and its now got an issue, take it back to him and get your money's worth!
Old 21-11-2011, 06:57 PM
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Dicko&Vacant
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Originally Posted by COCHYN
Again, you paid for a reputable tuner to map the car and its now got an issue, take it back to him and get your money's worth!
Al it had the issue before thats why i went to get it mapped lol

simon at sitech actually got in touch with me wanting to sort the car out and made me an offer i couldnt refuse
Old 21-11-2011, 07:00 PM
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RS Grant
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IIRC there was a problem with boost tailing off before, but I'd have expected MAD to give you an idea about what other codes/issues the ECU was throwing up too?? Feel for you Lee, cause the car is on the edge of being absolutely epic, but I just hope you're not disappointed after taking the car all the way up to Sitech.


Cheers,
Grant
Old 21-11-2011, 07:11 PM
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Dicko&Vacant
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yes grant thats the problem the boost tailing off, but surely by lookin at them faults its either map sensor or when been mapped the over boost limit hasnt been changed? (hopefully) why would i be disappointed going to simon?
Old 21-11-2011, 07:16 PM
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Ive been upto simons when we got my brothers zvh mapped on haltech and simon was really helpfull and explained what he was doing.
Really nice guy who knows what he's doing and will be taking a trip back up to see him in the new year after a few more mods.
I dont think you'll be dissapointed.
Old 21-11-2011, 07:32 PM
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have you tried cps and map sensor? i would be sticking them on test.
Old 21-11-2011, 08:06 PM
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JamesH
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The faults may not have been there when it was taken to MAD?
Old 21-11-2011, 08:13 PM
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The misfire fault wasn't there when i went to mad. Just the boost issue.
Old 21-11-2011, 08:21 PM
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i would take it back to MAD mark specialises in autronic hes familiar with the car
Old 21-11-2011, 08:21 PM
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hope it gets sorted Lee.
Old 21-11-2011, 08:27 PM
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What's happening Lee..? Does the boost tail off after it's warm..?
Old 21-11-2011, 08:38 PM
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No it does it all the time mat it will do 2bar of boost in all gears but as soon as the car hits 5k revs boost just drops off instantly.
Old 21-11-2011, 10:22 PM
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Tried to help u before but u never answered any of my questions Lee What was Simons offer that you couldn't refuse? (oo err )
Old 21-11-2011, 10:43 PM
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sounds like the charge air temp sensor, does it use the original or one just for ecu, as ive read the ones that you use for autronic tend to fail due to being over tightened
Old 21-11-2011, 10:51 PM
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Cossie Phil
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Im no expert but have spent a bit of time on Autronic SMC and SM4 ecu's.... If you look at the age of each fault(in cycles, each start to stop) the baro and manifold pressure faults are all a similar age and the misfire related faults are all similar ages.

The baro, manifold and overboost faults will all be related. The baro press reading is taken on start up from the map sensor, before cranking. The manifold and overboost readings also come from the map sensor while the engine is running. You need to check all wiring and connectors related to the map sensor and then check the sensor is reading correctly by using the laptop and a controlled vaccum and pressure supply, like a mightyvac or similar. It is highly likely the issue is wiring or sensor for this one, especially since you are using an external map sensor, internal map sensors are typically bullet proof in these ecu's.

The other 3 cyl i/p type faults all relate to your crank sensor signal. It is being corrupted through one of the following....wiring issue, elec interference, sensor fault, trigger fault eg gap to big/small or trigger lugs damaged. This will be the source of your missfire.

The boost trailing off could be a map sensor related issue or a mapping issue, you can log a run with the ecu and usually see what is causing the issue if you select the correct items to log.

Cheers,

Phil.
Old 21-11-2011, 10:56 PM
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Cossie Phil
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I should probably mention the boost trailing off issue might be mechanical...turbo related also.
Old 22-11-2011, 08:21 AM
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Awww sorry Davey lol

as for charge air sensor it just uses the one for the ecu?

Cossie Phil thanks for the info.
Old 22-11-2011, 08:44 AM
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Originally Posted by Cossie Phil
Im no expert but have spent a bit of time on Autronic SMC and SM4 ecu's.... If you look at the age of each fault(in cycles, each start to stop) the baro and manifold pressure faults are all a similar age and the misfire related faults are all similar ages.

The baro, manifold and overboost faults will all be related. The baro press reading is taken on start up from the map sensor, before cranking. The manifold and overboost readings also come from the map sensor while the engine is running. You need to check all wiring and connectors related to the map sensor and then check the sensor is reading correctly by using the laptop and a controlled vaccum and pressure supply, like a mightyvac or similar. It is highly likely the issue is wiring or sensor for this one, especially since you are using an external map sensor, internal map sensors are typically bullet proof in these ecu's.

The other 3 cyl i/p type faults all relate to your crank sensor signal. It is being corrupted through one of the following....wiring issue, elec interference, sensor fault, trigger fault eg gap to big/small or trigger lugs damaged. This will be the source of your missfire.

The boost trailing off could be a map sensor related issue or a mapping issue, you can log a run with the ecu and usually see what is causing the issue if you select the correct items to log.

Cheers,

Phil.
Good advice.

I will add that If I had a problem with Autronic, it would go straight to Mark Shead @ MAD.
Old 22-11-2011, 08:48 AM
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Cossie Phil
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No Problem

FYI, charge temp when talking Autronic ECU's is a programable cross between inlet air temp(sensor in plenum) and coolant temp(head temp). It is used to estimate the amount of heatsoak from the head into the inlet charge under varying rpm and load conditions. I dont think this will have anything to do with the fault codes recorded.

Cheers,

Phil.
Old 22-11-2011, 08:56 AM
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Do you have a mechanical way of altering the cam sensor? Ie is it in a distributor that you can turn for example?

If you can alter it a little and reset the sync values, this may well get rid of the problem, as I have seen similar when the sync isnt in the right range (it quotes the desired optimum in the manual, I dont have it to hand but its something like 50 or so IIRC)

As everyone else has said, take it to Mark as he is the UK distributor for the Autronic so will be in a position of having seen more with errors wether that be hardware or config than anyone else in the country, and as you have already had him do some work on the car it makes even more sense.

How come you are running on an external map sensor not the internal one? They are 4 bar sensors anyway so perfectly well suited to a car running 2 bar of boost or a little more.
Old 22-11-2011, 08:58 AM
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Originally Posted by Cossie Phil
No Problem

FYI, charge temp when talking Autronic ECU's is a programable cross between inlet air temp(sensor in plenum) and coolant temp(head temp). It is used to estimate the amount of heatsoak from the head into the inlet charge under varying rpm and load conditions. I dont think this will have anything to do with the fault codes recorded.

Cheers,

Phil.
Exactly this, at low rpm and low load it places more bias on the coolant temp sender and at higher rpm and higher load it places more bias on the air temp sender, as it knows that at lower gas speeds you get more time for heatsoak, if you do a datalog you can really see this working, its quite a clever algorythm IME.
Old 22-11-2011, 09:52 AM
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As for map sensor chip im not sure tbh hits how it was when i bought the car and i presume its how the car was mapped previously by mark

it could still be a turbo fault as mark said when i took it to him?
Old 22-11-2011, 10:44 AM
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Just follow the boost signal pipes and see if they go to an external map sensor or to the ecu itself.
Old 22-11-2011, 10:57 AM
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If you mean the vacuum pipes? It has one that goes to the external map sensor off the throttle elbow but also has a vacuum pipe from inlet to ecu?
Old 22-11-2011, 11:26 AM
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Originally Posted by Dicko&Sarah
If you mean the vacuum pipes? It has one that goes to the external map sensor off the throttle elbow but also has a vacuum pipe from inlet to ecu?
Well thats a bit weird, it shouldnt be like that, unless you are trying to run a SECS monitor or something that needs an external map sensor?

As standard the autronic will only listen to one MAP input at a time, you could add a second if you wanted to also monitor something different (compressor housing pressure to allow you to monitor boost drop in the inlet for example) but given they are both from the same place that wont be the case.
Old 22-11-2011, 06:42 PM
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You need to reset the codes and see if they come back,
The mapsensor fault may mean it needs to go back to autronic to fix it but you need to reset to see if its just a small issue,
If you have a loose wire and the ecu turns of and on with the engine still turning is will bring a baro/mapsensor fault. the overboost at the same time could be just a overboost or a ecu swithcing off on boost then reseting the baro and then it will see a overboost if you then go back on boost,
The cranksensor issuse can be caused by a misfire on the 36-1 trigger being more sensative to picking up misfires and showing them as a fault,
Or it could be a back cranksensor/camsensor fault you need to reset these and see if it comes back before a misifre causes it,
To reset these go to ecu error history and press R on the keyboard this willl clear them then go out and test and then recheck or have the laptop live while drive and see if/when it comes back.

Mark
Old 22-11-2011, 09:40 PM
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Great thread. PF at its actual helpful best!
Old 23-11-2011, 06:44 PM
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Mark Shead
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Also get the Injectors flow tested.

Mark
Old 23-11-2011, 06:47 PM
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mark will any of the boost system faults above be the cause of my boost loss or not?
Old 23-11-2011, 06:50 PM
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Originally Posted by Dicko&Sarah
mark will any of the boost system faults above be the cause of my boost loss or not?

If you now have a mapsensor fault then yes it could cause it, But when it was mapped there was no faults so dont see it being that.

Mark
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