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focus st 170 inlet manifold problem

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Old Jan 5, 2010 | 09:50 AM
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Default focus st 170 inlet manifold problem

ideas please , i have been making a zetec turbo inlet manifold using a cossy plenum.
the st170 inlet manifold pipes are not straight on no 3 cylinder slightly and out by at least 10mm on number 4 cylinder,so iam struggling to align the manifold.
are all st170 inlets like this? or have i just got a dodgy one?
any ideas on how i could straighten it out?
it just seems to be made from hard plastic.


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Old Jan 5, 2010 | 09:57 AM
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There all like that I think Lloyd (I'll try and get pictures of mine later).
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Old Jan 5, 2010 | 10:07 AM
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Originally Posted by SiZT
There all like that I think Lloyd (I'll try and get pictures of mine later).
cheers,thats what i was thinking.i can make it fit due to using silicone hose to attach the parts,but it just doesnt look right,and it may affect the air flow to that cylinder.
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Old Jan 5, 2010 | 10:24 AM
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Can you not cut the alloy tube and have this welded as to align with the base plate angle.
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Old Jan 5, 2010 | 10:32 AM
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Originally Posted by Luca
Can you not cut the alloy tube and have this welded as to align with the base plate angle.
yes i could do that, but it still wont look right,and i would still have the issue of the air flow to that cylinder
if i cant heat it up and bend it,or cut it and plastic weld it,i may have to make another part using a alloy inlet
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Old Jan 5, 2010 | 10:41 AM
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The plastic though is going to be a mission to heat/distort to desired shape I think.

Im not familiar with the St170 head but are the ports / bolt mounts the same as a zetec (silver/black top) or completley different
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Old Jan 5, 2010 | 11:14 AM
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the bolt holes are the same,not sure on the ports.
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Old Jan 5, 2010 | 11:41 AM
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The ports are bigger and if you were to make an alloy inlet you could potentially have more clamping force on the inlet
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Old Jan 5, 2010 | 11:43 AM
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RS1800 inlet and lob the top off it then!
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Old Jan 5, 2010 | 11:59 AM
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The ST170 ports do NOT line up to normal Zetec ports. The stud pattern matches up but the ports are set lower. Hope this helps shed a little light.
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Old Jan 5, 2010 | 12:05 PM
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Originally Posted by XRT_si
The ST170 ports do NOT line up to normal Zetec ports. The stud pattern matches up but the ports are set lower. Hope this helps shed a little light.

Is there room to port the inlet to match though
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Old Jan 5, 2010 | 12:07 PM
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https://passionford.com/forum/genera...oy-flange.html


Use one of these
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Old Jan 5, 2010 | 12:13 PM
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Originally Posted by XRT_si
The ST170 ports do NOT line up to normal Zetec ports. The stud pattern matches up but the ports are set lower. Hope this helps shed a little light.
cheers mate.
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Old Jan 5, 2010 | 12:14 PM
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used these to mod it slightly
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Old Jan 5, 2010 | 12:15 PM
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Old Jan 5, 2010 | 12:15 PM
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Old Jan 5, 2010 | 12:25 PM
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now i know it will bend into shape,need to get another inlet ,and heat it with a paint stripper gun,so i dont have to set fire to the inlet lol
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Old Jan 5, 2010 | 12:29 PM
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Originally Posted by Lloyd
now i know it will bend into shape,need to get another inlet ,and heat it with a paint stripper gun,so i dont have to set fire to the inlet lol



Going turbo now then btw?
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Old Jan 5, 2010 | 12:44 PM
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Originally Posted by XRT_si


Going turbo now then btw?
i have 2 engines for it mate, 1 n/a with shit loads of nos.
2 turbo engine gt35 ect ect for when the st170 engine goes bang lol.
the plan is to keep increasing the nos level on the st engine untill it hits 550 bhp or fails.its the easiest way to find the limits of a standard engine and replacements are quite cheap.
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