General Car Related Discussion. To discuss anything that is related to cars and automotive technology that doesnt naturally fit into another forum catagory.

calling all zetec turbo people!

Thread Tools
 
Search this Thread
 
Old 14-12-2009, 04:47 PM
  #81  
szabyk RST
Too many posts.. I need a life!!
iTrader: (1)
 
szabyk RST's Avatar
 
Join Date: Dec 2005
Location: Hungary
Posts: 558
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by AustenW
Personally if it had to be a Zeteec I'd go ST170 otherwise the 5cyl RS engine

the silver top is a good 5-600 BHP
and cheaper

it should not be any extra

Old 14-12-2009, 04:47 PM
  #82  
AustenW
Advanced PassionFord User
 
AustenW's Avatar
 
Join Date: Oct 2003
Location: Nth Lincolnshire
Posts: 1,952
Received 4 Likes on 3 Posts
Default

Formula ford engines are 1800 with about 150bhp

They have been running dry sumps for years, think they discovered the oil pump problem 10 years ago that us lot are only just starting to discover now

Its the harmonics of the crank at high revs that kills the pump gears not the power
Old 14-12-2009, 04:50 PM
  #83  
crazycage
PassionFord Post Whore!!
 
crazycage's Avatar
 
Join Date: Jan 2007
Location: merseyside
Posts: 4,995
Likes: 0
Received 14 Likes on 14 Posts
Default

i think everyone understands its the rev's that kill the pump and not power.
Old 14-12-2009, 04:51 PM
  #84  
AustenW
Advanced PassionFord User
 
AustenW's Avatar
 
Join Date: Oct 2003
Location: Nth Lincolnshire
Posts: 1,952
Received 4 Likes on 3 Posts
Default

Originally Posted by crazycage
i think everyone understands its the rev's that kill the pump and not power.
Its bad harmonics that fractures pump gears at a certain RPM not just revs

Last edited by AustenW; 14-12-2009 at 04:56 PM.
Old 14-12-2009, 04:55 PM
  #85  
AustenW
Advanced PassionFord User
 
AustenW's Avatar
 
Join Date: Oct 2003
Location: Nth Lincolnshire
Posts: 1,952
Received 4 Likes on 3 Posts
Default

Originally Posted by szabyk RST
the silver top is a good 5-600 BHP
and cheaper

it should not be any extra

I agree but ST170 head flows more air which = more power for less boost

Greater potential for the sake of a Ł200 head

Cheaper in the long term
Old 14-12-2009, 04:55 PM
  #86  
jammerrs
PassionFord Post Troll
 
jammerrs's Avatar
 
Join Date: Oct 2008
Location: telly tubby land
Posts: 2,867
Likes: 0
Received 3 Likes on 3 Posts
Default

personlly id go for a silver top

just from what ive read and seen they seem the easier choice, more common, will do the power you want from it (not sure which one would make the most ultimate bhp) and they are easier to fit i beleive (if its going in a mk3, they had the zetecs as standard on some models)
Old 14-12-2009, 04:55 PM
  #87  
crazycage
PassionFord Post Whore!!
 
crazycage's Avatar
 
Join Date: Jan 2007
Location: merseyside
Posts: 4,995
Likes: 0
Received 14 Likes on 14 Posts
Default

Originally Posted by AustenW
Its bad harmonics that fractures pump gears at a certian RPM not just revs
yes but we all know it only happens at high revs lol anything under 7200rpm will not fail or ford would be doing them under warranty every other day.

what ever happend to your big build ?? have you gone to the 5 pot st.
Old 14-12-2009, 04:59 PM
  #88  
AustenW
Advanced PassionFord User
 
AustenW's Avatar
 
Join Date: Oct 2003
Location: Nth Lincolnshire
Posts: 1,952
Received 4 Likes on 3 Posts
Default

Originally Posted by crazycage
yes but we all know it only happens at high revs lol anything under 7200rpm will not fail or ford would be doing them under warranty every other day.

what ever happend to your big build ?? have you gone to the 5 pot st.
Unfortunately got too many projects on the go and not enough money to finish them all, The ST170 turbo is 85% complete and a 5cyl build is 70% complete, should be both finished and dyno'd in 2010
Old 14-12-2009, 05:01 PM
  #89  
crazycage
PassionFord Post Whore!!
 
crazycage's Avatar
 
Join Date: Jan 2007
Location: merseyside
Posts: 4,995
Likes: 0
Received 14 Likes on 14 Posts
Default

Originally Posted by AustenW
Unfortunately got too many projects on the go and not enough money to finish them all, The ST170 turbo is 85% complete and a 5cyl build is 70% complete, should be both finished and dyno'd in 2010
sweet i thought you sold off the st170 turbo engine when you started the 5 potter.
Old 14-12-2009, 05:03 PM
  #90  
zetaboostboy522bhp
Advanced PassionFord User
 
zetaboostboy522bhp's Avatar
 
Join Date: Dec 2008
Location: in reality!!!!!!!!!!!
Posts: 2,158
Received 119 Likes on 101 Posts
Default

this is whats needed if your not running a dry sump
made by prorace for 2.0l zetec engine

$144
proper harmonic race damper spin tested to 12500rpm

Last edited by zetaboostboy522bhp; 14-12-2009 at 05:06 PM.
Old 14-12-2009, 05:12 PM
  #91  
AustenW
Advanced PassionFord User
 
AustenW's Avatar
 
Join Date: Oct 2003
Location: Nth Lincolnshire
Posts: 1,952
Received 4 Likes on 3 Posts
Default

Originally Posted by zetaboostboy522bhp
this is whats needed if your not running a dry sump
made by prorace for 2.0l zetec engine

$144
proper harmonic race damper spin tested to 12500rpm
I'm running something similar on the 5 cyl

Rattler crank dampener distributed by vibration free

http://www.vibrationfree.co.uk/Rattler.htm

Last edited by AustenW; 14-12-2009 at 05:14 PM.
Old 14-12-2009, 05:45 PM
  #92  
SiZT
Advanced PassionFord User
 
SiZT's Avatar
 
Join Date: Sep 2007
Location: Staffordshire
Posts: 1,896
Received 5 Likes on 4 Posts
Default

Originally Posted by SiZT
Luke & Szybak (?) and anyone else who have had high RPM oil pump failures, what crank pulley's were you using?
Can I bump this question for the relevant people.

and dug112y, in response to your last question about testing on a dyno, the issue is that the pumps don't instantly break, they degrade over time at high revs. Hence why I believe Luke's engine failed relatively early on because it's a track car and it also spent alot of time on the dyno (Most likely at high rev's).
Old 14-12-2009, 05:53 PM
  #93  
Luca
Lukesville
iTrader: (2)
 
Luca's Avatar
 
Join Date: Nov 2005
Location: Portsmouth
Posts: 9,668
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by SiZT
Can I bump this question for the relevant people.

and dug112y, in response to your last question about testing on a dyno, the issue is that the pumps don't instantly break, they degrade over time at high revs. Hence why I believe Luke's engine failed relatively early on because it's a track car and it also spent alot of time on the dyno (Most likely at high rev's).
Standard pulley set up was on mine.

Although now its the dry sump kit pulley arrangment.
Old 14-12-2009, 06:01 PM
  #94  
crazycage
PassionFord Post Whore!!
 
crazycage's Avatar
 
Join Date: Jan 2007
Location: merseyside
Posts: 4,995
Likes: 0
Received 14 Likes on 14 Posts
Default

i also broke one but on a blacktop with a standard pulley @7800
Old 14-12-2009, 06:03 PM
  #95  
AustenW
Advanced PassionFord User
 
AustenW's Avatar
 
Join Date: Oct 2003
Location: Nth Lincolnshire
Posts: 1,952
Received 4 Likes on 3 Posts
Default

I know a few other people who dont come on here who broke theirs OEM pumps too, there's a running theme here me thinks
Old 14-12-2009, 06:05 PM
  #96  
dug112y
passionford pro
iTrader: (1)
 
dug112y's Avatar
 
Join Date: Jan 2009
Location: Lanarkshire,Scotland
Posts: 1,616
Likes: 0
Received 2 Likes on 2 Posts
Default

Originally Posted by SiZT
Can I bump this question for the relevant people.

and dug112y, in response to your last question about testing on a dyno, the issue is that the pumps don't instantly break, they degrade over time at high revs. Hence why I believe Luke's engine failed relatively early on because it's a track car and it also spent alot of time on the dyno (Most likely at high rev's).


yeah point taken, i think i was a bit quick posting there mate.

austen.....much are the rattlers.
Old 14-12-2009, 06:11 PM
  #97  
AustenW
Advanced PassionFord User
 
AustenW's Avatar
 
Join Date: Oct 2003
Location: Nth Lincolnshire
Posts: 1,952
Received 4 Likes on 3 Posts
Default

Ł350 for the rattler

Standard OEM should be fine on your ST

I only went that route as my crank is a lightweight version and I have a different pulley assembly on the front for the dry sump system

5cyl suffer from bad vibration issues

Last edited by AustenW; 15-12-2009 at 08:53 PM.
Old 14-12-2009, 06:13 PM
  #98  
dug112y
passionford pro
iTrader: (1)
 
dug112y's Avatar
 
Join Date: Jan 2009
Location: Lanarkshire,Scotland
Posts: 1,616
Likes: 0
Received 2 Likes on 2 Posts
Default

its not for my st mate. remember i pm'd you previously.
Old 14-12-2009, 06:28 PM
  #99  
dean richardson
Part of the Furniture
 
dean richardson's Avatar
 
Join Date: Dec 2009
Location: north yorkshire
Posts: 177
Likes: 0
Received 1 Like on 1 Post
Default

thanks for the thread lads glad some people no what they are doing when it comes to zetec turbo's as i was propper stuck till i read this thread thank again
Old 14-12-2009, 06:29 PM
  #100  
Luca
Lukesville
iTrader: (2)
 
Luca's Avatar
 
Join Date: Nov 2005
Location: Portsmouth
Posts: 9,668
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by SiZT
Can I bump this question for the relevant people.

and dug112y, in response to your last question about testing on a dyno, the issue is that the pumps don't instantly break, they degrade over time at high revs. Hence why I believe Luke's engine failed relatively early on because it's a track car and it also spent alot of time on the dyno (Most likely at high rev's).

My engine covered 2240ish miles, I know of another 400hp zetec which covered 4000 odd miles then decided to have a break. Its just one of those things!...

I would say however my engine sustained more abuse in the car than it did on the dyno. Its just one of those Zetec chores you have to live with or have to solve. I think all failures have occured in the car with an engine that is used opposed to sitting one on a engine dyno or rolling road.

My engine is also running on almost solid engine and gearbox mounts which may or maynot help with the vibration issues.
Old 14-12-2009, 06:44 PM
  #101  
robp-tt
ZETEC TURBO
iTrader: (1)
 
robp-tt's Avatar
 
Join Date: Oct 2005
Location: southampton
Posts: 1,527
Received 3 Likes on 3 Posts
Default

Originally Posted by Luca

My engine is also running on almost solid engine and gearbox mounts which may or maynot help with the vibration issues.

what engine mounts are you using
Old 14-12-2009, 07:37 PM
  #102  
szabyk RST
Too many posts.. I need a life!!
iTrader: (1)
 
szabyk RST's Avatar
 
Join Date: Dec 2005
Location: Hungary
Posts: 558
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by zetaboostboy522bhp
this is whats needed if your not running a dry sump
made by prorace for 2.0l zetec engine

$144
proper harmonic race damper spin tested to 12500rpm

I can not find the list Zetec
you talk to him?
anyone tried it? (Honda works it)
Old 14-12-2009, 07:39 PM
  #103  
szabyk RST
Too many posts.. I need a life!!
iTrader: (1)
 
szabyk RST's Avatar
 
Join Date: Dec 2005
Location: Hungary
Posts: 558
Likes: 0
Received 0 Likes on 0 Posts
Default

someone has broken crank?
and engine block?

interested
Old 14-12-2009, 08:26 PM
  #104  
XRT_si
PassionFord Post Whore!!
iTrader: (2)
 
XRT_si's Avatar
 
Join Date: Mar 2005
Location: London
Posts: 6,861
Received 54 Likes on 51 Posts
Default

I am using silvertop block on a ST170 head but plan to keep the revs to 7200. Didn't choose this combo for any reason, just the way it worked out
Old 14-12-2009, 08:29 PM
  #105  
Luca
Lukesville
iTrader: (2)
 
Luca's Avatar
 
Join Date: Nov 2005
Location: Portsmouth
Posts: 9,668
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by robp-tt
what engine mounts are you using
Vibratechnic race mounts and the race st170 box mounts.
Old 14-12-2009, 09:40 PM
  #106  
zetaboostboy522bhp
Advanced PassionFord User
 
zetaboostboy522bhp's Avatar
 
Join Date: Dec 2008
Location: in reality!!!!!!!!!!!
Posts: 2,158
Received 119 Likes on 101 Posts
Default

Originally Posted by szabyk RST
I can not find the list Zetec
you talk to him?
anyone tried it? (Honda works it)
hi mate heres the link for the zetec damper
http://www.dougherbert.com/prosports...r-p-25774.html

hope this helps mate

cheers paul
Old 15-12-2009, 03:52 AM
  #107  
szabyk RST
Too many posts.. I need a life!!
iTrader: (1)
 
szabyk RST's Avatar
 
Join Date: Dec 2005
Location: Hungary
Posts: 558
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by zetaboostboy522bhp
hi mate heres the link for the zetec damper
http://www.dougherbert.com/prosports...r-p-25774.html

hope this helps mate

cheers paul
fuck

thanks
I try!
Old 15-12-2009, 01:33 PM
  #108  
AustenW
Advanced PassionFord User
 
AustenW's Avatar
 
Join Date: Oct 2003
Location: Nth Lincolnshire
Posts: 1,952
Received 4 Likes on 3 Posts
Default

The G tech rallycross car





Old 15-12-2009, 08:47 PM
  #109  
Brian
10K+ Poster!!
iTrader: (2)
 
Brian's Avatar
 
Join Date: Aug 2003
Location: Essex
Posts: 11,239
Received 11 Likes on 11 Posts
Default

Originally Posted by zetaboostboy522bhp
hi mate heres the link for the zetec damper
http://www.dougherbert.com/prosports...r-p-25774.html

hope this helps mate

cheers paul
The link wont dont work mate


Brian
Old 15-12-2009, 10:53 PM
  #110  
zetaboostboy522bhp
Advanced PassionFord User
 
zetaboostboy522bhp's Avatar
 
Join Date: Dec 2008
Location: in reality!!!!!!!!!!!
Posts: 2,158
Received 119 Likes on 101 Posts
Default

Originally Posted by Brian
The link wont dont work mate


Brian
hi mate ive just tried it and it came up
Old 15-12-2009, 10:57 PM
  #111  
Brian
10K+ Poster!!
iTrader: (2)
 
Brian's Avatar
 
Join Date: Aug 2003
Location: Essex
Posts: 11,239
Received 11 Likes on 11 Posts
Default

Thats strange just tried again on my mobile now as at work and its openned cheers mate

Brian
Old 15-12-2009, 11:03 PM
  #112  
AustenW
Advanced PassionFord User
 
AustenW's Avatar
 
Join Date: Oct 2003
Location: Nth Lincolnshire
Posts: 1,952
Received 4 Likes on 3 Posts
Default

Originally Posted by szabyk RST
someone has broken crank?
and engine block?

interested
Interesting question, I personally havent heard of a failure on the OEM setup has anyone else?

Saying that there arn't many people running big torque at low rpm for long periods of time to test them

Your probably running the most power out of anyone here, how has yours held up?

Would be interesting to have the crank and big end bearing caps in the block x rayed for signs of stress fractures

Apparently the WRC engine suffered from bearing cap issues due to there small nature, (heard that from an ex Mountune employee who did the dev work on the orig WRC setup)

I suspect sustained abuse will eventually lead to failure its like a time bomb waiting to go off, much like the oil pump scenario

Last edited by AustenW; 15-12-2009 at 11:08 PM.
Old 16-12-2009, 12:06 AM
  #113  
zetec-Sam
neeeeeeeeooowmmmm
iTrader: (2)
 
zetec-Sam's Avatar
 
Join Date: Oct 2009
Location: Laannndaaaannnn
Posts: 4,815
Likes: 0
Received 1 Like on 1 Post
Default

I got told today its bastard hard to get pistons for the blacktop? right/wrong?
Old 16-12-2009, 05:44 PM
  #114  
zetaboostboy522bhp
Advanced PassionFord User
 
zetaboostboy522bhp's Avatar
 
Join Date: Dec 2008
Location: in reality!!!!!!!!!!!
Posts: 2,158
Received 119 Likes on 101 Posts
Default

Originally Posted by Slamz
I got told today its bastard hard to get pistons for the blacktop? right/wrong?
no mate , give ian howell an email on tech@fiestafrenzy.co.uk he sells rods and piston packages for about Ł1000 mark , his pistons are arias or cp so very good quality.
hope this helps

cheers paul
Old 16-12-2009, 06:59 PM
  #115  
zetec-Sam
neeeeeeeeooowmmmm
iTrader: (2)
 
zetec-Sam's Avatar
 
Join Date: Oct 2009
Location: Laannndaaaannnn
Posts: 4,815
Likes: 0
Received 1 Like on 1 Post
Default

Righto, cheers. Well then, basically which is easier to tune (turbo to around 300bhp) ? (asin availability of parts, price, etc.)
Old 16-12-2009, 09:37 PM
  #116  
zetaboostboy522bhp
Advanced PassionFord User
 
zetaboostboy522bhp's Avatar
 
Join Date: Dec 2008
Location: in reality!!!!!!!!!!!
Posts: 2,158
Received 119 Likes on 101 Posts
Default

Originally Posted by Slamz
Righto, cheers. Well then, basically which is easier to tune (turbo to around 300bhp) ? (asin availability of parts, price, etc.)
both are around the same to be honest mate at that level of tune , pistons , rods , standard head with uprated valve springs only , erst exhaust manifold , rs1800 or similar , t34 turbo , injectors etc should see 300bhp @ 20psi.
if you use the blacktop you may see slightly better bhp due to the head flowing slightly better as standard
make sure you dont rev it over 7000rpm as you may have issues with the oil pump lol.

hope this helps

cheers paul
Old 17-12-2009, 06:40 PM
  #117  
James998
Too many posts.. I need a life!!
 
James998's Avatar
 
Join Date: Sep 2006
Location: Lincoln
Posts: 739
Likes: 0
Received 0 Likes on 0 Posts
Default

Quick question, i've been planning on buying a focus blacktop 2.0 zetec to turbo, if I could get hold of an ST170 engine, could I use that instead? For example, are the pistons (blacktop/st170) the same? Or forged pistons/a decent set or rods available for the st170 engine?

All help appreciated, ta.
Old 17-12-2009, 09:08 PM
  #118  
zetaboostboy522bhp
Advanced PassionFord User
 
zetaboostboy522bhp's Avatar
 
Join Date: Dec 2008
Location: in reality!!!!!!!!!!!
Posts: 2,158
Received 119 Likes on 101 Posts
Default

Originally Posted by James998
Quick question, i've been planning on buying a focus blacktop 2.0 zetec to turbo, if I could get hold of an ST170 engine, could I use that instead? For example, are the pistons (blacktop/st170) the same? Or forged pistons/a decent set or rods available for the st170 engine?

All help appreciated, ta.
hi mate iam not 100% sure as i have never done anything with the st170 engine but i think people say its more similar to the silvertop zetec than the blacktop , yes you can turbo the st170 engine and i think ian howell at area six/fiesta frenzy can get you forged pistons and rods and anything else you need for the conversion

email ian at tech@fiestafrenzy.co.uk and he will help you out

cheers paul
Old 17-12-2009, 10:48 PM
  #119  
XRT_si
PassionFord Post Whore!!
iTrader: (2)
 
XRT_si's Avatar
 
Join Date: Mar 2005
Location: London
Posts: 6,861
Received 54 Likes on 51 Posts
Default

Got me thinking actaully what kind of power could I expect with my spec?
ST170 head, Rover M16 inlet, tubular manifold, GT3071, intercooler and chargecooler etc... on around 20psi. Proper rods/pistons etc... 320+ bhp?
Old 18-12-2009, 12:21 AM
  #120  
RSMK4TURBO
Advanced PassionFord User
 
RSMK4TURBO's Avatar
 
Join Date: Nov 2007
Location: Uk
Posts: 1,970
Received 97 Likes on 94 Posts
Default

Is it easy to have a zetec engine put into a rs turbo escort?I know id have to get new management.


Quick Reply: calling all zetec turbo people!



All times are GMT. The time now is 12:11 PM.