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Removing snapped bleed nipples

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Old 08-10-2008, 09:34 PM
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fraser9764
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Default Removing snapped bleed nipples

Anyone ever found a method that works?
Bought some metro 4 pots for the mini and just stripped them down to paint them, thought i best check the bleed nipples and one of the 3 (yes three!! ) snapped on me! damn thing was seized solid, wouldn't turn either way then all of a sudden it moved slightly, i thought my luck was in, then i punched the vice
Old 08-10-2008, 09:38 PM
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clarke5700
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heat it up have you tryed easy outs??
Old 08-10-2008, 09:42 PM
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tried an easy out last time and snapped the fooker i've drilled it out slightly to take a bigger easy out and was going to try heating it up tomorrow as i've got no gas left for the torch.
Old 08-10-2008, 09:44 PM
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rst in breaking
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if you can get easy outs in them then i suggest heating the nipple up before even attempting to try and undo itfailing that you may be able (if you have a lathe) drill the nipple out just leaving the thread then un real the thread thats left in the caliper if that make sense?
Old 08-10-2008, 09:48 PM
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Originally Posted by rst in breaking
if you can get easy outs in them then i suggest heating the nipple up before even attempting to try and undo itfailing that you may be able (if you have a lathe) drill the nipple out just leaving the thread then un real the thread thats left in the caliper if that make sense?
yeah makes sense, only problem is that the only lathe i've got access to only has a 3 jaw chuck, and the buggers aren't central
think heat is going to be the key,
Old 08-10-2008, 09:49 PM
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joshF
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this happened to me on my 306,i ground it down drilled it and then hammered a torx bit into it ratchet on it and it cracked off and the rest of it came out.
Old 08-10-2008, 09:51 PM
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rst in breaking
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another option being drill the middle out and fold it in on itself?
Old 08-10-2008, 09:57 PM
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clarke5700
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Originally Posted by rst in breaking
if you can get easy outs in them then i suggest heating the nipple up before even attempting to try and undo itfailing that you may be able (if you have a lathe) drill the nipple out just leaving the thread then un real the thread thats left in the caliper if that make sense?
lol he said he snaped it off lol
Old 08-10-2008, 09:59 PM
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rst in breaking
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Originally Posted by clarke5700
lol he said he snaped it off lol
hence what im suggesting lol
Old 08-10-2008, 10:01 PM
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PhilM
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Use propper Snap On short Easy outs, not the long ones (that always snap!)

Drill with the correct size for that easy out (marked on the side) and use a LH twist Cobalt drill bit
Old 08-10-2008, 10:06 PM
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adam151082
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could try a LH drill or a LH tap, might be a prob stronger than the easy out, make sure you use carbide its stronger that tool steel
Old 08-10-2008, 10:56 PM
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Red16
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Not much help to you but i would get the snapped nipples spark eroded at work.

Other than that, easy outs and a bit of heat.
Old 08-10-2008, 10:59 PM
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JTECH James
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bloody horrible when they break off!
Old 09-10-2008, 06:07 AM
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coco16i
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If you have a welder mate the easiest way i find is to weld a washer onto the broken part of the nipple then weld a nut to the washer, heat around the nipple and almost every time it will unscrew out.

If the nipple is broken flush or down inside the caliper it makes it a bit more tricky as you have to build up with weld before you can get a washer welded on.
Old 09-10-2008, 09:29 AM
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Update: tried heating it and an easy out but no joy
measured up the thread of the bleed nipple to try and drill it out and use a blind tap to clean the threads but it looks like it is M7 X 1.0
Dont fancy my chances with a welder, i can weld, but not that accuratly!!
Old 09-10-2008, 09:31 AM
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be careful!

mate cracked both sides of an ap claiper trying to remove mine! luckily paul@nyrs helped and his mate fixed it last week! phew!
Old 09-10-2008, 09:50 AM
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rog
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As chop said, be careful, almost buggered my brembos doing all of the above and none worked, i put it to a machine shop to get it out, i tried so many different things that I had to get new threads tapped as the thread got damaged in the process of me messing around with it.
Old 09-10-2008, 12:48 PM
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studabear
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the cossie 4x4 calipers I've bought for my cabrio have this prob, I'm either sending them to machine shop or gonna get new exchange units
Old 09-10-2008, 06:58 PM
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got the bastards out at last, tried everything with no success, stuck a 15/64 (i think) drill bit through them and went to the local nuts and bolts place to get an M7 x 1.0 bottom tap, guess the list price...



£45! bloke helped us out though as i've had a fair bit off them recently, bought 1000 and returned 999 straight away so the price dropped to £10!

now i have another problem, the damn pistons are seized solid, right the way in so nothing to get hold of to pull them out, made up an adapter and stuck 100psi air behind them but they wouldn't budge gonna try putting the caliper in boiling water and more air in a min.

Any ideas on that one?
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