General Car Related Discussion. To discuss anything that is related to cars and automotive technology that doesnt naturally fit into another forum catagory.

Turbo failure questions!

Thread Tools
 
Search this Thread
 
Old 17-07-2007, 08:20 PM
  #1  
JTECH James
Passion for Fords!
Thread Starter
iTrader: (13)
 
JTECH James's Avatar
 
Join Date: Jul 2005
Location: Devon/Blackpool
Posts: 10,754
Likes: 0
Received 2 Likes on 2 Posts
Default Turbo failure questions!

My T34.48 failed on session 2 at castle coombe a few weeks back,

i got the car home and havent touched it untill today

i knew the axail bearings had failed and the compressor wheel had touched the housing causing a bit of a mess

but i stripped it down today and found the exhaust housing has cracked in 6 places three cracks run straight through the wastegate port

the axial bearings have about 2mm of movement in them, which made the turbo stop working, but what would have made the housing crack like that? the engine is still A1, plugs are fine, nothing has melted but the EGT must have been well too hot to cause this?

any opinions?

it was peaking at 32psi holding about 28,

i dont want this to happen to my new maram shafted T34!
Old 17-07-2007, 09:19 PM
  #2  
cossie4i+
TT T38 Power
iTrader: (15)
 
cossie4i+'s Avatar
 
Join Date: Apr 2005
Location: Somerset
Posts: 22,368
Received 32 Likes on 29 Posts
Default

Thats a hell of a lot of boost for a .48 housing

Can't help, sorry

Steve.
Old 17-07-2007, 09:20 PM
  #3  
mechanic28
10K+ Poster!!

iTrader: (5)
 
mechanic28's Avatar
 
Join Date: Apr 2007
Location: london
Posts: 13,649
Received 4 Likes on 3 Posts
Default

agree did not think a .48 housing would be able to handle this boost?
Old 17-07-2007, 09:21 PM
  #4  
Carlsworth
Former Sponsor
 
Carlsworth's Avatar
 
Join Date: May 2003
Location: blackpool
Posts: 4,334
Likes: 0
Received 0 Likes on 0 Posts
Default

camels



carl
Old 17-07-2007, 09:22 PM
  #5  
JTECH James
Passion for Fords!
Thread Starter
iTrader: (13)
 
JTECH James's Avatar
 
Join Date: Jul 2005
Location: Devon/Blackpool
Posts: 10,754
Likes: 0
Received 2 Likes on 2 Posts
Default

yeah you WIMPS! it fine stu spec'd me a chip to run it
Old 17-07-2007, 09:22 PM
  #6  
JTECH James
Passion for Fords!
Thread Starter
iTrader: (13)
 
JTECH James's Avatar
 
Join Date: Jul 2005
Location: Devon/Blackpool
Posts: 10,754
Likes: 0
Received 2 Likes on 2 Posts
Default

Originally Posted by G.B Turbo Solutions
camels



carl
is it normall then mate?
if so how could i avoild it? air leaking into the exhaust will make the closed loop go mental
Old 17-07-2007, 09:27 PM
  #7  
mechanic28
10K+ Poster!!

iTrader: (5)
 
mechanic28's Avatar
 
Join Date: Apr 2007
Location: london
Posts: 13,649
Received 4 Likes on 3 Posts
Default

y do people go up to .68 housing then?just interested as i have got .48 housing was thinkin of going up to light blues but was not sure if the turbo would be man enough
Old 17-07-2007, 09:28 PM
  #8  
cossie4i+
TT T38 Power
iTrader: (15)
 
cossie4i+'s Avatar
 
Join Date: Apr 2005
Location: Somerset
Posts: 22,368
Received 32 Likes on 29 Posts
Default

Originally Posted by mechanic28
y do people go up to .68 housing then?
Do you mean a .63 ????

Steve.
Old 17-07-2007, 09:29 PM
  #9  
JTECH James
Passion for Fords!
Thread Starter
iTrader: (13)
 
JTECH James's Avatar
 
Join Date: Jul 2005
Location: Devon/Blackpool
Posts: 10,754
Likes: 0
Received 2 Likes on 2 Posts
Default

they make the peak boost at a higher rpm, which increases the power ,380 is almost impossible with a .48, but 420 is possible with a .63

instead of the peak being at say 4000 rpm ,it would be at 6000

hence you get a bit more lag with a .63
Old 17-07-2007, 09:31 PM
  #10  
mechanic28
10K+ Poster!!

iTrader: (5)
 
mechanic28's Avatar
 
Join Date: Apr 2007
Location: london
Posts: 13,649
Received 4 Likes on 3 Posts
Default

Originally Posted by cossie4i
Originally Posted by mechanic28
y do people go up to .68 housing then?
Do you mean a .63 ????

Steve.
urm maybe!

so if 380 limit on .48 housing then that is good enough for light blue injectors??
Old 17-07-2007, 09:32 PM
  #11  
JTECH James
Passion for Fords!
Thread Starter
iTrader: (13)
 
JTECH James's Avatar
 
Join Date: Jul 2005
Location: Devon/Blackpool
Posts: 10,754
Likes: 0
Received 2 Likes on 2 Posts
Default

would have thought so ,i use 55lb siemens injectors ,but they would also run a .63, and maybe even a T38, as they are bigger than greys
Old 17-07-2007, 09:34 PM
  #12  
Mark_w
Advanced PassionFord User
 
Mark_w's Avatar
 
Join Date: May 2003
Location: west sussex
Posts: 2,296
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by JTECHSAFF
they make the peak boost at a higher rpm, which increases the power ,380 is almost impossible with a .48, but 420 is possible with a .63

instead of the peak being at say 4000 rpm ,it would be at 6000

hence you get a bit more lag with a .63
whats the difference on the road...is it laggy???im just about to change from a .48 greens conversion which is responsive to a .63 greys conversion and im worried i will lose the driveability

regards mark
Old 17-07-2007, 09:36 PM
  #13  
JTECH James
Passion for Fords!
Thread Starter
iTrader: (13)
 
JTECH James's Avatar
 
Join Date: Jul 2005
Location: Devon/Blackpool
Posts: 10,754
Likes: 0
Received 2 Likes on 2 Posts
Default

well i have the .48, and its almost lag free tbh,

with the .63 yes you will deffo notice it wont make its power as quickly, but on the open road wont run out of puff at the top like the .48 does

it all depends on wht you use the car for really ,as a dialy driver and odd track day like me ,the .48 is hard to beat, off the lights its proper ace
Old 17-07-2007, 09:38 PM
  #14  
mechanic28
10K+ Poster!!

iTrader: (5)
 
mechanic28's Avatar
 
Join Date: Apr 2007
Location: london
Posts: 13,649
Received 4 Likes on 3 Posts
Default

hmm so is there alot of difference between a stage 3 cossie and light blues i.e power,,accelration etc
Old 17-07-2007, 09:39 PM
  #15  
JTECH James
Passion for Fords!
Thread Starter
iTrader: (13)
 
JTECH James's Avatar
 
Join Date: Jul 2005
Location: Devon/Blackpool
Posts: 10,754
Likes: 0
Received 2 Likes on 2 Posts
Default

a similar difference betewwn a stage 1 and a stage 3 cossie

they peak and hold more boost

mine flys along!
Old 17-07-2007, 09:42 PM
  #16  
mechanic28
10K+ Poster!!

iTrader: (5)
 
mechanic28's Avatar
 
Join Date: Apr 2007
Location: london
Posts: 13,649
Received 4 Likes on 3 Posts
Default

hmm maybe i will do it then if i canbe bothered to uprate my clutch from a standard one
Old 17-07-2007, 09:46 PM
  #17  
JTECH James
Passion for Fords!
Thread Starter
iTrader: (13)
 
JTECH James's Avatar
 
Join Date: Jul 2005
Location: Devon/Blackpool
Posts: 10,754
Likes: 0
Received 2 Likes on 2 Posts
Default

and everything else that will break
Old 17-07-2007, 09:48 PM
  #18  
mechanic28
10K+ Poster!!

iTrader: (5)
 
mechanic28's Avatar
 
Join Date: Apr 2007
Location: london
Posts: 13,649
Received 4 Likes on 3 Posts
Default

Originally Posted by JTECHSAFF
and everything else that will break
why so ?itaint alot more then a stage 3 boost wise etc?
Old 17-07-2007, 09:54 PM
  #19  
JTECH James
Passion for Fords!
Thread Starter
iTrader: (13)
 
JTECH James's Avatar
 
Join Date: Jul 2005
Location: Devon/Blackpool
Posts: 10,754
Likes: 0
Received 2 Likes on 2 Posts
Default

i went to the 55lb set up ,and broke three gearboxes and front diffs in a year

so i had to spend 3.5k on a mullit straight cut box

turbos dont last that long at 32psi, well the last one didnt anyway

generaly the more boost you run the less reliable the car becomes

and then the brakes wernt good enough ,and so on and so on 15k lighter i still want more
Old 17-07-2007, 09:56 PM
  #20  
BigErn
PassionFord Post Whore!!
 
BigErn's Avatar
 
Join Date: Nov 2006
Location: Sunderland
Posts: 7,445
Likes: 0
Received 3 Likes on 3 Posts
Default

Lawnsy had the same problem twice recently, the wastegate arm was bending which ended up with the penny not sealing and it was stooooooopidly laggy and took a lot to make full boost. The resulting silly high temperatures which it produced trying to make its boost ended up destroying the exhaust housings.
Old 17-07-2007, 09:58 PM
  #21  
JTECH James
Passion for Fords!
Thread Starter
iTrader: (13)
 
JTECH James's Avatar
 
Join Date: Jul 2005
Location: Devon/Blackpool
Posts: 10,754
Likes: 0
Received 2 Likes on 2 Posts
Default

interesting one that!
Old 17-07-2007, 09:58 PM
  #22  
mechanic28
10K+ Poster!!

iTrader: (5)
 
mechanic28's Avatar
 
Join Date: Apr 2007
Location: london
Posts: 13,649
Received 4 Likes on 3 Posts
Default

thats because it was .48 housing and was workin over time!!and mine 2wd so stronger the the chocolate MT75
Old 17-07-2007, 09:59 PM
  #23  
JTECH James
Passion for Fords!
Thread Starter
iTrader: (13)
 
JTECH James's Avatar
 
Join Date: Jul 2005
Location: Devon/Blackpool
Posts: 10,754
Likes: 0
Received 2 Likes on 2 Posts
Default

wait till you break it

or it rains
Old 17-07-2007, 10:00 PM
  #24  
boXXer
GASH!
 
boXXer's Avatar
 
Join Date: Sep 2003
Location: UK
Posts: 7,776
Likes: 0
Received 0 Likes on 0 Posts
Default

liking the wheels on your car mate
Old 17-07-2007, 10:01 PM
  #25  
JTECH James
Passion for Fords!
Thread Starter
iTrader: (13)
 
JTECH James's Avatar
 
Join Date: Jul 2005
Location: Devon/Blackpool
Posts: 10,754
Likes: 0
Received 2 Likes on 2 Posts
Default

i love them ,but they are only 7 inches wide ,so i have to sell them for some 8"s cos traction was a major issue on track
Old 17-07-2007, 10:01 PM
  #26  
mechanic28
10K+ Poster!!

iTrader: (5)
 
mechanic28's Avatar
 
Join Date: Apr 2007
Location: london
Posts: 13,649
Received 4 Likes on 3 Posts
Default

Originally Posted by JTECHSAFF
wait till you break it

or it rains
oh i c playing dirty now r we bout the rain!
Old 17-07-2007, 10:02 PM
  #27  
JTECH James
Passion for Fords!
Thread Starter
iTrader: (13)
 
JTECH James's Avatar
 
Join Date: Jul 2005
Location: Devon/Blackpool
Posts: 10,754
Likes: 0
Received 2 Likes on 2 Posts
Default



oh look out for the hedge
Old 17-07-2007, 10:06 PM
  #28  
BigErn
PassionFord Post Whore!!
 
BigErn's Avatar
 
Join Date: Nov 2006
Location: Sunderland
Posts: 7,445
Likes: 0
Received 3 Likes on 3 Posts
Default

JTECHSAFF what actuator do you run?

The problem with Lawnsys is cos he was using my Forge one, I dunno what the rating is but its running a white spring. To put it on with even the slightest tension it needed to be pressured up with a foot pump to around 45psi. We think its been under that much tension from the actuator that its bending the arm when its red hot.
Old 17-07-2007, 10:08 PM
  #29  
mechanic28
10K+ Poster!!

iTrader: (5)
 
mechanic28's Avatar
 
Join Date: Apr 2007
Location: london
Posts: 13,649
Received 4 Likes on 3 Posts
Default

2wd easier to control when sliding then a 4x4 so there
Old 17-07-2007, 10:09 PM
  #30  
JTECH James
Passion for Fords!
Thread Starter
iTrader: (13)
 
JTECH James's Avatar
 
Join Date: Jul 2005
Location: Devon/Blackpool
Posts: 10,754
Likes: 0
Received 2 Likes on 2 Posts
Default

Originally Posted by BigErn
JTECHSAFF what actuator do you run?

The problem with Lawnsys is cos he was using my Forge one, I dunno what the rating is but its running a white spring. To put it on with even the slightest tension it needed to be pressured up with a foot pump to around 45psi. We think its been under that much tension from the actuator that its bending the arm when its red hot.
just a -31 mate, lots of pre load though
Old 17-07-2007, 10:10 PM
  #31  
JTECH James
Passion for Fords!
Thread Starter
iTrader: (13)
 
JTECH James's Avatar
 
Join Date: Jul 2005
Location: Devon/Blackpool
Posts: 10,754
Likes: 0
Received 2 Likes on 2 Posts
Default

Originally Posted by mechanic28
2wd easier to control when sliding then a 4x4 so there
tell me about it ,check my sig pic ,thats broadside on coombe



Old 17-07-2007, 10:11 PM
  #32  
Matt
PassionFord Post Whore!!
 
Matt's Avatar
 
Join Date: May 2003
Location: Doncaster
Posts: 5,143
Likes: 0
Received 0 Likes on 0 Posts
Default Re: Turbo failure questions!

Originally Posted by JTECHSAFF
but what would have made the housing crack like that
HEAT!!!!! lots of it

you're ringing the bollocks off the turbo

you could weld the wastegate shut and it wouldnt hold any more boost at high rpm!
Old 17-07-2007, 10:13 PM
  #33  
JTECH James
Passion for Fords!
Thread Starter
iTrader: (13)
 
JTECH James's Avatar
 
Join Date: Jul 2005
Location: Devon/Blackpool
Posts: 10,754
Likes: 0
Received 2 Likes on 2 Posts
Default Re: Turbo failure questions!

Originally Posted by Matt
Originally Posted by JTECHSAFF
but what would have made the housing crack like that
HEAT!!!!! lots of it

you're ringing the bollocks off the turbo

you could weld the wastegate shut and it wouldnt hold any more boost at high rpm!
i might give that a go mate
Old 17-07-2007, 10:16 PM
  #34  
mechanic28
10K+ Poster!!

iTrader: (5)
 
mechanic28's Avatar
 
Join Date: Apr 2007
Location: london
Posts: 13,649
Received 4 Likes on 3 Posts
Default

Originally Posted by JTECHSAFF
Originally Posted by mechanic28
2wd easier to control when sliding then a 4x4 so there
tell me about it ,check my sig pic ,thats broadside on coombe





Old 17-07-2007, 10:23 PM
  #35  
BigErn
PassionFord Post Whore!!
 
BigErn's Avatar
 
Join Date: Nov 2006
Location: Sunderland
Posts: 7,445
Likes: 0
Received 3 Likes on 3 Posts
Default Re: Turbo failure questions!

Originally Posted by JTECHSAFF
Originally Posted by Matt
Originally Posted by JTECHSAFF
but what would have made the housing crack like that
HEAT!!!!! lots of it

you're ringing the bollocks off the turbo

you could weld the wastegate shut and it wouldnt hold any more boost at high rpm!
i might give that a go mate
Old 17-07-2007, 10:23 PM
  #36  
JTECH James
Passion for Fords!
Thread Starter
iTrader: (13)
 
JTECH James's Avatar
 
Join Date: Jul 2005
Location: Devon/Blackpool
Posts: 10,754
Likes: 0
Received 2 Likes on 2 Posts
Default

would have been ace if it had stayed on the track and not ended up on the grass
Old 18-07-2007, 09:41 PM
  #37  
Carlsworth
Former Sponsor
 
Carlsworth's Avatar
 
Join Date: May 2003
Location: blackpool
Posts: 4,334
Likes: 0
Received 0 Likes on 0 Posts
Default Re: Turbo failure questions!

Originally Posted by JTECHSAFF
Originally Posted by G.B Turbo Solutions
camels



carl
is it normall then mate?
normal,....people ringing the neck out of their turbos cause they dont want to spend money upgrading....YUP
usually find it in rsturbos mainly though
the amount ive thrown in the bin, my scrap man loves me


sorry i didnt reply when asked, i had to go somewhere and do something, what it was i cant remember

but as matt has stated below




Originally Posted by Matt
Originally Posted by JTECHSAFF
but what would have made the housing crack like that
HEAT!!!!! lots of it

you're ringing the bollocks off the turbo

you could weld the wastegate shut and it wouldnt hold any more boost at high rpm!
Old 18-07-2007, 09:42 PM
  #38  
abdr500
PassionFord Post Whore!!
iTrader: (1)
 
abdr500's Avatar
 
Join Date: Aug 2004
Location: enfield
Posts: 3,905
Likes: 0
Received 0 Likes on 0 Posts
Default

G.B Turbo Solutions
i sent you a pm did you get it
Old 18-07-2007, 09:45 PM
  #39  
Carlsworth
Former Sponsor
 
Carlsworth's Avatar
 
Join Date: May 2003
Location: blackpool
Posts: 4,334
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by abdr500
G.B Turbo Solutions
i sent you a pm did you get it

bollox...
yes i did, but been busier than mr busy
forgot to reply, sorry

heres my reply to pm

start with a better turbo
**cough T3 **cough

Old 18-07-2007, 09:52 PM
  #40  
abdr500
PassionFord Post Whore!!
iTrader: (1)
 
abdr500's Avatar
 
Join Date: Aug 2004
Location: enfield
Posts: 3,905
Likes: 0
Received 0 Likes on 0 Posts
Default

noooooooooooo it need to be the ihi one hybrided up as it will be way to laggy for a 1.4 engine i have tried befor


Quick Reply: Turbo failure questions!



All times are GMT. The time now is 05:22 PM.