General Car Related Discussion. To discuss anything that is related to cars and automotive technology that doesnt naturally fit into another forum catagory.

Questions, Questions, Questions!

Thread Tools
 
Search this Thread
 
Old 15-01-2007, 10:24 PM
  #1  
CossieRob
PassionFord Regular
Thread Starter
 
CossieRob's Avatar
 
Join Date: May 2004
Location: Kent
Posts: 467
Likes: 0
Received 1 Like on 1 Post
Default Questions, Questions, Questions!

Hi Chaps, got a few questions that i need answers for - hopefully i can get them here???

Firstly, what oil do you use for the front diff of a 4x4 saph cossie?

Secondy, where are the fill up points for the oil on the front diff and gearbox, and how much shoud be put in?

Thirdly, anyone know where i can download the workshop manual for the Cossie, as i was given a scanned copy of it from someone on this site a couple of years ago but when i changed jobs i bloody lost it!

any help with the above would be appreciated!
Old 15-01-2007, 10:26 PM
  #2  
rapidcossie
10K+ Poster!!
 
rapidcossie's Avatar
 
Join Date: May 2004
Location: scotland
Posts: 14,907
Likes: 0
Received 1 Like on 1 Post
Default

does the front diff not run in the engine oil?
Old 15-01-2007, 10:29 PM
  #3  
xr4x4rs
10K+ Poster!!
iTrader: (5)
 
xr4x4rs's Avatar
 
Join Date: May 2004
Location: coventry
Posts: 10,574
Likes: 0
Received 3 Likes on 3 Posts
Default

Originally Posted by rapidcossie
does the front diff not run in the engine oil?
no it doesnt mate


on the front diff at the sdie near the prop theres a allen key bolt

this is the drain and fill point for the diff

dont know what oil though as i need to know myself soon

carnt help you with workshop manual either, never seen it anywhere for download and mine cost me 60 quid from pj motorsport
Old 15-01-2007, 10:29 PM
  #4  
CossieRob
PassionFord Regular
Thread Starter
 
CossieRob's Avatar
 
Join Date: May 2004
Location: Kent
Posts: 467
Likes: 0
Received 1 Like on 1 Post
Default

Er i hope not cos when i undid the lower plate to release what was left of the drive shaft not much oil came out!
Old 15-01-2007, 10:32 PM
  #5  
CossieRob
PassionFord Regular
Thread Starter
 
CossieRob's Avatar
 
Join Date: May 2004
Location: Kent
Posts: 467
Likes: 0
Received 1 Like on 1 Post
Default

"on the front diff at the sdie near the prop theres a allen key bolt

this is the drain and fill point for the diff"

Excellent - thats what i thought that was for, just needed to confirm!
Old 15-01-2007, 10:32 PM
  #6  
rapidcossie
10K+ Poster!!
 
rapidcossie's Avatar
 
Join Date: May 2004
Location: scotland
Posts: 14,907
Likes: 0
Received 1 Like on 1 Post
Default

sorry..thought the sump was different from a 2wd beacuse of that
Old 17-01-2007, 08:36 AM
  #7  
CossieRob
PassionFord Regular
Thread Starter
 
CossieRob's Avatar
 
Join Date: May 2004
Location: Kent
Posts: 467
Likes: 0
Received 1 Like on 1 Post
Default

btt
Old 17-01-2007, 09:03 AM
  #8  
Dave Henshall
PassionFord Post Whore!!
 
Dave Henshall's Avatar
 
Join Date: Sep 2003
Location: Macclesfield - you'll never leave....!
Posts: 4,519
Likes: 0
Received 1 Like on 1 Post
Default

there isn't a drain plug on a 4x4 front sump, thats a fill and level checking hole.

to drain it, you undo the 8 10mm head bolts on the plate on the bottom, then clean all the swarf and bits off and re silicone it back on, before usingthe allen key bung to refill it

Old 17-01-2007, 09:03 AM
  #9  
Dave Henshall
PassionFord Post Whore!!
 
Dave Henshall's Avatar
 
Join Date: Sep 2003
Location: Macclesfield - you'll never leave....!
Posts: 4,519
Likes: 0
Received 1 Like on 1 Post
Default

oh, yeh, you use fully synetic gear oil aswell, like castrol tafX 75W90, you need 0.5 litres
Old 17-01-2007, 09:19 AM
  #10  
CossieRob
PassionFord Regular
Thread Starter
 
CossieRob's Avatar
 
Join Date: May 2004
Location: Kent
Posts: 467
Likes: 0
Received 1 Like on 1 Post
Default

Cheers - just what i needed to know! any ideas on the amount for the gearbox?
Old 17-01-2007, 09:39 AM
  #11  
Disabled Account
Banned
 
Disabled Account's Avatar
 
Join Date: Jul 2003
Posts: 7,078
Likes: 0
Received 0 Likes on 0 Posts
Default

Here you go:

A = GEARBOX fill point, use gear oil *EP 75/90 capacity: 1.2 to 1.4 litres
B = GEARBOX drain point.
C = TRANSFER BOX fill point, use ATF (auto transmission fluid) capacity: .5 to .6 litre
D = TRANSFER BOX drain point (can only be seen on pics 3 & 4).









* Or you can use MT-75 oil from your Ford dealer parts dept.
Old 17-01-2007, 09:42 AM
  #12  
Disabled Account
Banned
 
Disabled Account's Avatar
 
Join Date: Jul 2003
Posts: 7,078
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Dave Henshall
.....to drain it, you undo the 8 10mm head bolts on the plate on the bottom, then clean all the swarf and bits off and re silicone it back on.............


Old 17-01-2007, 02:38 PM
  #13  
CossieRob
PassionFord Regular
Thread Starter
 
CossieRob's Avatar
 
Join Date: May 2004
Location: Kent
Posts: 467
Likes: 0
Received 1 Like on 1 Post
Default

Cheers doug and Dave- thats just what i needed!
Old 17-01-2007, 02:44 PM
  #14  
gingeRS
PassionFord Post Whore!!
 
gingeRS's Avatar
 
Join Date: Jun 2003
Location: london baby!
Posts: 7,443
Received 26 Likes on 22 Posts
Default

dave henshall + doug stirling

useful as always

Old 17-01-2007, 02:56 PM
  #15  
GARETH T
Professional Waffler
 
GARETH T's Avatar
 
Join Date: May 2003
Location: barry-south wales
Posts: 30,980
Received 9 Likes on 6 Posts
Default

dougs always great with the pictures
Old 17-01-2007, 02:56 PM
  #16  
xr4x4rs
10K+ Poster!!
iTrader: (5)
 
xr4x4rs's Avatar
 
Join Date: May 2004
Location: coventry
Posts: 10,574
Likes: 0
Received 3 Likes on 3 Posts
Default

what would happen if tehe box and diffsa weer over filled
Old 17-01-2007, 05:43 PM
  #17  
Dave Henshall
PassionFord Post Whore!!
 
Dave Henshall's Avatar
 
Join Date: Sep 2003
Location: Macclesfield - you'll never leave....!
Posts: 4,519
Likes: 0
Received 1 Like on 1 Post
Default

you can end up with them blowing a seal out - a little over thoug will more than likely just be blown out of the breather... its not hard not to over fill though, just measure it out BEFORE filling it up
Old 17-01-2007, 07:22 PM
  #18  
xr4x4rs
10K+ Poster!!
iTrader: (5)
 
xr4x4rs's Avatar
 
Join Date: May 2004
Location: coventry
Posts: 10,574
Likes: 0
Received 3 Likes on 3 Posts
Default

Dave Henshall

thankyou

only ask as my gearbox is on the floor and will change the fluid while all my transmission are out and then refit them

thought id best ask
thanks
Old 22-01-2007, 09:48 AM
  #19  
cressy
PassionFord Post Troll
iTrader: (1)
 
cressy's Avatar
 
Join Date: Jun 2004
Location: derby the pride of the midlands D.C.F.C
Posts: 2,767
Received 2 Likes on 2 Posts
Default

Old 22-01-2007, 10:10 AM
  #20  
RST
PassionFord Post Whore!!
iTrader: (3)
 
RST's Avatar
 
Join Date: Jul 2004
Location: Chingford
Posts: 4,755
Likes: 0
Received 0 Likes on 0 Posts
Default

Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
M7 COS
Wheels and Tyres
3
01-10-2015 04:46 PM
locum8
Technical help Q & A
5
01-10-2015 01:50 PM
Iain Mac
General Car Related Discussion.
7
30-09-2015 09:39 PM
stevecfrst1
Cars for Sale
1
30-09-2015 05:18 AM



Quick Reply: Questions, Questions, Questions!



All times are GMT. The time now is 01:17 PM.