My new Pro Alloy RS 500 style Intercooler!
31-08-2004 | 10:51 AM
#1
Thread Starter
PassionFord Regular
Joined: Jul 2003
Posts: 496
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From: Norwich
My new Pro Alloy RS 500 style Intercooler!
Picked my car up from Wayne on Saturday with this bad boy installed…
I have the first Escort Cosworth RS500 style intercooler from Pro Alloy,
also Wayne believes it’s the first time a 50mm thick core intercooler has
been installed in and Escort Cosworth!
OK, not the first
but most RS500 style intercoolers tend to be 40mm.
I have to say that I am impressed so far,
The drive home showed, lower air charge temps, not all that surprising I suppose!
The car felt better, more responsive, pulled harder & stronger all the to the rev limiter!
I think this is due to the physical size & good airflow compared to the smaller more restrictive standard intercooler.
Also the build quality is excellent and it looks a beast!
Also here is a picture of my new Pro Alloy swirl pot.
To follow will be a nice oil breather & possibly a new alloy header tank too.
Again big thanks to Wayne at www.proalloy.co.uk top bloke top poducts!
I have the first Escort Cosworth RS500 style intercooler from Pro Alloy,
also Wayne believes it’s the first time a 50mm thick core intercooler has
been installed in and Escort Cosworth!
OK, not the first
but most RS500 style intercoolers tend to be 40mm.I have to say that I am impressed so far,
The drive home showed, lower air charge temps, not all that surprising I suppose!
The car felt better, more responsive, pulled harder & stronger all the to the rev limiter!
I think this is due to the physical size & good airflow compared to the smaller more restrictive standard intercooler.
Also the build quality is excellent and it looks a beast!
Also here is a picture of my new Pro Alloy swirl pot.
To follow will be a nice oil breather & possibly a new alloy header tank too.
Again big thanks to Wayne at www.proalloy.co.uk top bloke
top poducts!
31-08-2004 | 11:03 AM
#4
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From: Norwich
Originally Posted by Turbo lag
was it hard to fit Gavin?
Dave.
Dave.
I think it goes in from underneath the car, so no need to take the bumper off.
also its designed to use your standard hose arrangement, so no need to buy custom made ones.
Gav
www.proalloy.co.uk
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31-08-2004 | 12:20 PM
#13
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From: Norwich
Originally Posted by Ian@Racetek
50mm cores have been fitted in Escorts for years. Mine since 1998 !!
Top looking stuff though!
Top looking stuff though!
Gav
31-08-2004 | 12:30 PM
#14
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From: Gloucester
Gav
No probs mate .... I am sure Pro Alloy will very soon become the market leader in road car applications down to the superb quality of finish etc. Fair play to Wayne and co for his hard work.
No probs mate .... I am sure Pro Alloy will very soon become the market leader in road car applications down to the superb quality of finish etc. Fair play to Wayne and co for his hard work.
31-08-2004 | 05:29 PM
#27
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I fitted one to the saff the weekend(PRO ALLOY) just bolted straight up no fooking about.
As long as you use the rubber mounts and sleeves bolts off the water rad you can`t go wrong
finns 6103130 x 4 rubber bush Ł0.41 p
1610196 X 2 sleeves Ł0.45 p
6153053 x 2 bolts Ł 0.41p
well pleased with it car pick`s up a lot quicker and smoother than before
As long as you use the rubber mounts and sleeves bolts off the water rad you can`t go wrong
finns 6103130 x 4 rubber bush Ł0.41 p
1610196 X 2 sleeves Ł0.45 p
6153053 x 2 bolts Ł 0.41p
well pleased with it car pick`s up a lot quicker and smoother than before
31-08-2004 | 06:14 PM
#31
590 BHP/Ton
Joined: May 2004
Posts: 1,670
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From: Haverhill,suffolk
Originally Posted by Turbo lag
sorted off to Ford tommorrow 
thanks doo for the part numbers..
www.proalloy.co.uk
31-08-2004 | 08:06 PM
#32
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Joined: Jun 2003
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From: Somerset
Originally Posted by Ian@Racetek
Gav
No probs mate .... I am sure Pro Alloy will very soon become the market leader in road car applications down to the superb quality of finish etc. Fair play to Wayne and co for his hard work.
No probs mate .... I am sure Pro Alloy will very soon become the market leader in road car applications down to the superb quality of finish etc. Fair play to Wayne and co for his hard work.
top quality work 
31-08-2004 | 08:59 PM
#34
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Originally Posted by wazzer
Originally Posted by Turbo lag
would these bolts be ok for the Ecort Cos to mount it in front of the radiator?
Dave.
Dave.
Fit`s perfect I i mean looks like factory fitted don`t rub anywhere 100% correct just buy these items for a few quid and your sorted
Wazzer you have PM.
01-09-2004 | 10:09 AM
#36
590 BHP/Ton
Joined: May 2004
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From: Haverhill,suffolk
Originally Posted by lamb chops
I have one too and as above very very nice Just need the rest of the stuff to match
Just need the rest of the stuff to match www.proalloy.co.uk
01-09-2004 | 02:48 PM
#40
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From: Waterlooville....near Portsmouth
Originally Posted by wazzer
Originally Posted by lamb chops
I have one too and as above very very nice Just need the rest of the stuff to match
Just need the rest of the stuff to match www.proalloy.co.uk