Picked my car up from Wayne on Saturday with this bad boy installed…







I have the first Escort Cosworth RS500 style intercooler from Pro Alloy,
also Wayne believes it’s the first time a 50mm thick core intercooler has
been installed in and Escort Cosworth!
OK, not the first but most RS500 style intercoolers tend to be 40mm.


I have to say that I am impressed so far,
The drive home showed, lower air charge temps, not all that surprising I suppose!

The car felt better, more responsive, pulled harder & stronger all the to the rev limiter!

I think this is due to the physical size & good airflow compared to the smaller more restrictive standard intercooler.

Also the build quality is excellent and it looks a beast!


Also here is a picture of my new Pro Alloy swirl pot.








To follow will be a nice oil breather & possibly a new alloy header tank too.





Again big thanks to Wayne at www.proalloy.co.uk top bloke top poducts!