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Old 21-07-2006, 08:41 AM
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Franco
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Default Very concerned............

With regards to my inlet cam

When removed i was anal in making sure they both lined up correctly, but after getting the cam back from having the trigger fitted it seems not to sit level with the exhaust cam.

I double checked this by putting the pulleys back on & that confirm my suspicions.

Now the last thing i want to do is fit all the engine back in, one turn of the key & bang......... Good night Vienna!

Any expert add thier views please
Old 21-07-2006, 08:46 AM
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St3V3_C
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What do you mean not lined up?
Old 21-07-2006, 08:46 AM
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Do the caps bolt down correctely? I.E. the cam caps are sitting down on the head without a gap when fully torqued down?
Old 21-07-2006, 08:51 AM
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St3V3_C


The arrows & woodruff keys! The arrows on the pulleys should face while the WR keys face out.............. They were both leval when removed but not now.

Doug Stirling

The caps have only been tightened down to hold the cam in place so that i could rotate the engine on the stand (to remove the sump).

I still need to torque them down.........
Old 21-07-2006, 08:54 AM
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Is this with the belt on?

You will find it changes a bit as you do the caps up.

Stop stressing
Old 21-07-2006, 08:58 AM
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Franco
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Belts off mate, click below the siggy for the low down!

I cant help it........... I should have really should have started to worry when Gadget handed me a package with COSSIE PARANOIA when i bought the car!
Old 21-07-2006, 08:59 AM
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CossieRich
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Do the caps up properly and all will be ok
Old 21-07-2006, 09:00 AM
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Originally Posted by Franco
St3V3_C
The caps have only been tightened down to hold the cam in place so that i could rotate the engine on the stand (to remove the sump).
I still need to torque them down.........
OK, as Steve said wait untill it's all torqued up. I know that on heads that have been skimmed the arrows will always be slightly out-of-line - theres nothing you can do about that.
Old 21-07-2006, 09:01 AM
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I think Harvey mentioned my head had been skimmed quite a few times!!

So much so he had to pocket the pistons!

But i'll torque up over the weekend.
Old 21-07-2006, 09:02 AM
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Dont over-tighten the cam caps, very easy to strip the threads in the head.
Old 21-07-2006, 09:04 AM
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I'll check the torque settings in the manual & go with that.

Unless someone suggest different
Old 21-07-2006, 09:14 AM
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You may think that the correct torque for the cam caps (shown below) is wrong - because it's a "light" setting that seems like it's just a bit more than "nipping up".....I think that is why peeps over-tighten the cap bolts and strip the thread.

Make sure that the bolts are nice and clean first and use the correct thread lock product on them.

Old 21-07-2006, 09:21 AM
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Shit why's there 4 settings for the caps!!

And would most people use the higher setting shown.


Ps i dont care how stupid i look (thank god Daves banned!! ) as i'd rather get it right!
Old 21-07-2006, 09:22 AM
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With the belt off?

You know you can turn the cam by itself, without the rest of the engine turning right?

NOT TOO FAR THOUGH - the valves will contact the pistons if you are too far away from where they should be in relation to the rest of the engine.
Old 21-07-2006, 09:25 AM
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Originally Posted by Franco
Shit why's there 4 settings for the caps!!
two are for the fat bolts, and two are for the skinny ones.

You want the two settings, for your different sized nuts, that DON'T have the word stud in there.

Those are for when you fit new studs to the head.

re pisstaking - I'll PM Dave a link so he can catch up
Old 21-07-2006, 09:30 AM
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I'm sure you will do this anyway, but if you are concerned mate, after its all torqued up and timed, just take the spark plugs out and turn the engine over by hand a few times. Listen for any metallic noises and check there is no resistance other than the valve springs should make sure that the valves are not hitting the pistons
Old 21-07-2006, 09:34 AM
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St3V3_C


'Ahh'
Said the blind man to the deaf dog!

Would you use the higher setting of the 2 indicated though?

RWD_cossie_wil

Will do fella!

Ps does the type of loctite really make that much of a difference?!!?
Old 21-07-2006, 09:38 AM
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As Steve says, with the cambelt off you can turn them to wherever you want.


With the cambelt on if they dont *EXACTLY* line up it doesnt really matter in the grand scheme of things, just do it so that they are not more than half a tooth out obviously (which is ALWAYS possible)
If you really want the timing exactly on the marks, get some verniers and you can dial out an slight difference.
Old 21-07-2006, 09:40 AM
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Originally Posted by chip-3door
As Steve says, with the cambelt off you can turn them to wherever you want.


With the cambelt on if they dont *EXACTLY* line up it doesnt really matter in the grand scheme of things, just do it so that they are not more than half a tooth out obviously (which is ALWAYS possible)
If you really want the timing exactly on the marks, get some verniers and you can dial out an slight difference.
Cheers chip, i was just worried about damaging the valve's turning them willy nilly!!
Old 21-07-2006, 09:43 AM
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Originally Posted by Franco
Originally Posted by chip-3door
As Steve says, with the cambelt off you can turn them to wherever you want.


With the cambelt on if they dont *EXACTLY* line up it doesnt really matter in the grand scheme of things, just do it so that they are not more than half a tooth out obviously (which is ALWAYS possible)
If you really want the timing exactly on the marks, get some verniers and you can dial out an slight difference.
Cheers chip, i was just worried about damaging the valve's turning them willy nilly!!
If you turn them gently you will soon know if they kiss the pistons, then just move the pistons out the way a little and then carry on turning the cam.

You wont damage then just by turning them over with a spanner (well unless you hang off of it with all your weight)
Old 21-07-2006, 09:44 AM
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Originally Posted by Franco
St3V3_C

Would you use the higher setting of the 2 indicated though?
We are making this hard work LOL

Most of the caps are 19-23 they have M8 bolts

The cap at the front, with the smaller M6 bolts, are 8-10

edit - or do you mean which of the 19-23 numbers? If so, use somewhere in the middle.
Old 21-07-2006, 09:44 AM
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absolute LORD !
Old 21-07-2006, 09:45 AM
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Don't forget to use threadlock on the nuts that hold the caps on aswell - only a small blob of that and you can be sure they won't come loose (like one I saw when I was doing a headgasket on one, camcap nuts finger tight on a couple of the caps )
Old 21-07-2006, 09:45 AM
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Brilliant!
Old 21-07-2006, 09:46 AM
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LOL.

Old 21-07-2006, 09:46 AM
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Originally Posted by Absolute Lord
absolute LORD !
this HAS to be dave
Old 21-07-2006, 09:47 AM
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[quote="St3V3_C"]
Originally Posted by Franco
St3V3_C
edit - or do you mean which of the 19-23 numbers? If so, use somewhere in the middle.
YES!!!

Jeeeess i aint that tick!

Absolute Lord -
Old 21-07-2006, 09:48 AM
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Originally Posted by slowpoke
Originally Posted by Absolute Lord
absolute LORD !
this HAS to be dave
Dave who..........


*Looks up in the sky, whistling aimlessly*


Old 21-07-2006, 09:48 AM
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Originally Posted by chip-3door
You wont damage then just by turning them over with a spanner (well unless you hang off of it with all your weight)
Franco, make sure that you only turn with the spanner CLOCKWISE. that way there is no danger of you loosening the cam bolts from their correct torque setting without realising it - can be an expensive mistake.
Old 21-07-2006, 09:48 AM
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Franco
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Originally Posted by Graceland
Don't forget to use threadlock on the nuts that hold the caps on aswell - only a small blob of that and you can be sure they won't come loose (like one I saw when I was doing a headgasket on one, camcap nuts finger tight on a couple of the caps )
Cheers Grace will do!
Old 21-07-2006, 09:49 AM
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Originally Posted by slowpoke
Originally Posted by Absolute Lord
absolute LORD !
this HAS to be dave
Fuck me, you're sharp





As a bowling ball
Old 21-07-2006, 09:50 AM
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Originally Posted by Doug Stirling
Originally Posted by chip-3door
You wont damage then just by turning them over with a spanner (well unless you hang off of it with all your weight)
Franco, make sure that you only turn with the spanner CLOCKWISE. that way there is no danger of you loosening the cam bolts from their correct torque setting without realising it - can be an expensive mistake.
Cheers all!
Old 21-07-2006, 10:07 AM
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no probs
Old 21-07-2006, 10:08 AM
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Originally Posted by Thalidomide boy
no probs
Old 21-07-2006, 10:14 AM
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Old 21-07-2006, 10:32 AM
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Originally Posted by Doug Stirling
Originally Posted by chip-3door
You wont damage then just by turning them over with a spanner (well unless you hang off of it with all your weight)
Franco, make sure that you only turn with the spanner CLOCKWISE. that way there is no danger of you loosening the cam bolts from their correct torque setting without realising it - can be an expensive mistake.
Good advice that, but TBH if its properly been torque up you wont be moving it anything like enough to loosen it.

The bolts on cossie cams though DO seem to have a problem with coming undone, i had one work loose on me that i KNOW (and had witnesses to, lol) i had properly torqued up, luckily i spotted it before it came right out and caused a problem but it was a VERY lucky escape IMHO.


What i do now is i always fit the cambelt first and mess around moving the cam back and forward etc and THEN remove the bolts, and fit new bolts with loctite on it and torque up and then leave it alone cause ive already finished fitting the belt and dont need to move it anymore.

Paranoid? maybe! but i havent had a problem again since swapping to doing it that way.


I
Old 21-07-2006, 10:33 PM
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Ok quick one............

As the nuts are all the same size, & the front caps are fixed in by bolts...

Which are the M6 & which are the M8's as discribed in the picture doug put up then..........
Old 21-07-2006, 10:50 PM
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Franco

In my experience of Cossie's, the front caps (that i have seen) have been held in with M6 nuts on studs whereas all the rest are M8 nuts on studs!

Presumably these bolts you have are thinner (ie M6 size) than the studs for the rest of the cam caps (which are M8 size).

If so, it should be self explanatory from here.......
Old 21-07-2006, 10:51 PM
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as sketch said,,,,,,,, spot on info
Old 21-07-2006, 10:58 PM
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Franco
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well the front 2 caps on mine are held on with 2 allen keys bolts & not the nut / stud set up like te rest.........

So this is where t cofusion came from lads



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