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When do the standard exhaust ports become restrictive?

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Old 21-02-2010, 08:14 PM
  #41  
crazycage
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Originally Posted by Rob_DOHC
yea looking at it the main difference between std and karlos's (exhaust) is around the back of the valve, smoothed more into the port.

Rob,
thats where 90% of the gain will come from the short side radius .
Old 21-02-2010, 09:04 PM
  #42  
Garage19
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[quote=Rob_DOHC;4735450]Good stuff, however at a certain rpm the piston is moving a a defined rate, so the gas is pushed out with in the same time,[quote]

The pressure differential between the cylinder and the exhaust port actually has far more of an effect on clearing exhaust gases than the rising piston.
Old 21-02-2010, 09:18 PM
  #43  
Karlos G
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Originally Posted by Rob_DOHC
Right here are some terrible photos Sorry it was raining and starting to get dark, and the camera wouldn't focus on the valve urggggh couldn't be arsed to get the slr grubby.

Only pictures of exhaust side as i haven't touched the engine yet, so inlet manifold is still on.









You can see what crazy cake is on about, but other than that the ports are straight and pretty massive. I will be smoothing the port out around the back of the valve.

Rob,
There is a HUGE difference between standard and what has been done to mine, I imagine on a flow bench the results would speak for themselves!
Originally Posted by Garage19
The pressure differential between the cylinder and the exhaust port actually has far more of an effect on clearing exhaust gases than the rising piston.
Been a while Doug! How things mate, got your house built yet? lol
Old 21-02-2010, 09:21 PM
  #44  
juffer
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anybody got any flow figures? be very interesting to see
Old 21-02-2010, 09:25 PM
  #45  
Karlos G
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Didnt get any with my head......... should of asked really!
Old 21-02-2010, 09:26 PM
  #46  
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found some info with graph http://www.cncheads.co.uk/ford_cvh.html

The figures are for n/a heads but the gasflowed head has a 26% increase in inlet flow and 36% increase in exhaust flow . Bloody loads considering

Last edited by juffer; 21-02-2010 at 09:43 PM.
Old 22-02-2010, 10:13 AM
  #47  
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Originally Posted by Karlos G
There is a HUGE difference between standard and what has been done to mine, I imagine on a flow bench the results would speak for themselves!

Been a while Doug! How things mate, got your house built yet? lol
Sorry Karlos i didn't make that clear and sorry for the really shocking photos

After seeing the standard inlets (no photos yet) i can safely say that most of NMS time has gone in there, yours are miles different (better) to standard! However on the exhaust side the majority of the work seems to have been done around the back of the valve, exactly what crazy cage said, the port doesn't seem much bigger/differently shaped etc, just smoothed and clean. Probably because there wasn't/isn't much point.

Your inlets are just sexy tho

Rob,
Old 14-03-2010, 09:23 PM
  #48  
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Sorry to drag this post up again! but i went and picked up an efi head the other day and took some better pictures of standard ports, great comparison to karlos's nms head... nice to actually see the differences for us diyers















Rob,
Old 14-03-2010, 09:30 PM
  #49  
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Looking at the pictures, the differences between the nms head and standard are massive! strangely my efi head and mfi head have different shaped ports (ignoring the injector cut out),

I will have to have a close look but the mfi head (i have) seems to have much more open ports.... perhaps it has been fettled in the past.

Cheers

Rob,
Old 14-03-2010, 09:40 PM
  #50  
Karlos G
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Fuck me they look tiny by comparison!! lol
Well worth a bump and the new pics Rob
Old 14-03-2010, 09:58 PM
  #51  
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yea dont they! think part of the reason yours are much larger is the bigger valves, and opening the port to match.

going to port the efi head in the next few weeks so need to do some research etc, i hear part of the port shape is quite crucial to mixture swirl... not sure how true that is..

Rob,
Old 14-03-2010, 10:01 PM
  #52  
Karlos G
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I have stock valve sizes mate they are just stainless! lol
I also hear port shape is important to control the mix of air fuel too, and to maintain good velocity.
Old 14-03-2010, 10:05 PM
  #53  
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Oh shit, i thought you had larger valves mate???? hence the seat change? or am i just making this up lol

Just found out that my local machine shop cuts 3 angle valve seats too

Rob,
Old 14-03-2010, 10:08 PM
  #54  
Karlos G
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No mate, stock sizes, the seat change was because the head dropped one and so Karl Norris recommended that they were all changed in case the head had got too hot and there was a chance more could drop!
Old 14-03-2010, 10:09 PM
  #55  
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ahhhh well looks like i will be relying on your pictures even more then lol, got any more

Rob,
Old 14-03-2010, 10:15 PM
  #56  
Karlos G
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Thats all I took sorry!
Old 14-03-2010, 10:19 PM
  #57  
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can't you take it back off the car for me mate? decided what wheels your going for yet?
Old 14-03-2010, 10:35 PM
  #58  
Karlos G
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NO!! lmao!
I've got a mate with the 5 spoke Mondy ones that i can have for a good price, so i'll try them and see what I think, then go from there....
Old 15-03-2010, 07:33 AM
  #59  
project rs
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when i get in from work tonight rob i'll go drag the ultimate nms thats fully ported with bigger valves and get as many good pictures as i can and if you want some from certain angles let me know
Old 15-03-2010, 09:15 PM
  #60  
project rs
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as promised some pics for you
exhaust



inlet


and what happens if you loose a valve
Old 15-03-2010, 09:26 PM
  #61  
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Thanks very much mate thats really really handy!! will make life much easier. Sticking with standard valves, 3 angled seats and better ports etc, not going too far with it as this will be the first head i've ported.

Cheers again fella

Rob,
Old 15-03-2010, 09:55 PM
  #62  
juffer
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rob a few more here if you need them. big valve MFI Power Engineering head. Im using a adapter plate to match the EFI inlet.





Old 15-03-2010, 10:36 PM
  #63  
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Cheers mate

Really interesting comparing the above heads, there are some quite notable differences between the heads, and a fare few areas that NMS especially has kept close to standard (port shape wise).

Another interesting comparison is between the PE exhaust port and the nms, seems like nms have deliberately left material around the bottom of the port and removed mostly from the sides and top.....

Rob,
Old 15-03-2010, 10:37 PM
  #64  
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Also, any one know how to do the cut back valve guides?

Rob,
Old 15-03-2010, 10:46 PM
  #65  
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Originally Posted by Rob_DOHC
Cheers mate

Really interesting comparing the above heads, there are some quite notable differences between the heads, and a fare few areas that NMS especially has kept close to standard (port shape wise).


Another interesting comparison is between the PE exhaust port and the nms, seems like nms have deliberately left material around the bottom of the port and removed mostly from the sides and top.....

Rob,
I suppose this is where each tuner has ther own theory and techniques. As said in above posts port shape has alot to do with air and fuel mix but it does make you wonder why the two heads are a fair bit different. Unless it is something to do with the larger valves?
Old 15-03-2010, 11:17 PM
  #66  
Karlos G
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Also interesting that PE did not remove the excess valve guide from the ports?! I thought that was one of the first things to do.
I guess you remove the valve Rob and attack it with a dremel?! lol
Old 16-03-2010, 07:39 AM
  #67  
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Originally Posted by Karlos G
Also interesting that PE did not remove the excess valve guide from the ports?! I thought that was one of the first things to do.
I guess you remove the valve Rob and attack it with a dremel?! lol
spot on ,you need all the valves out before you start porting anyway tho.
Old 16-03-2010, 08:09 AM
  #68  
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I know this is a thread about inlets but i've been wondering how a 2wd turbo, with a .36 housing performs. And as it has been mention i thought i'd ask?

Originally Posted by Rob_DOHC
Ahhhh cheers mate, the turbo in question is a 2wd turbo with a .36 exhaust housing not sure what the compressor side is but i know its off a 2wd cossy lol....
Rob?

Originally Posted by Karlos G
lol

2wd T3 is like a stage 2 .36/55 same as what i'm running, so if you added the .48 it would indeed be like a stage 3!
I'm getting confused with all of these turbos!, i thought a stage 2 was a 0.36 exhaust housing with a 50 trim wheel? (this is what is listed on TT's website. I guess these stages differ from company to company!)
So technically Rob's mates turbo is stage 2 1/2 according to TT?

Last edited by Jimmyc; 16-03-2010 at 08:10 AM.
Old 16-03-2010, 08:31 AM
  #69  
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Karlos, my mitsu spools 21 psi at 3000rpm.Exhaust port are untouched. TD04 turbo conversion is very cheap & easy conversion to do. I really recommend it mate. If you spend 200-300£ for used Td04 and 100-200£ for installation i bet you dont regret it.

Last edited by Antti O; 16-03-2010 at 08:47 AM.
Old 16-03-2010, 01:33 PM
  #70  
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Originally Posted by Jimmyc
I know this is a thread about inlets but i've been wondering how a 2wd turbo, with a .36 housing performs. And as it has been mention i thought i'd ask?



Rob?



I'm getting confused with all of these turbos!, i thought a stage 2 was a 0.36 exhaust housing with a 50 trim wheel? (this is what is listed on TT's website. I guess these stages differ from company to company!)
So technically Rob's mates turbo is stage 2 1/2 according to TT?
I don't actually know the in's and out's of the different stages, however some one like karlos will, however i think my turbo, which is a standard cosworth 2wd unit with 360deg thrust bearing so i think this is classed as a stage 2 turbo, good for 250brake so i am told!

Karlos, my mitsu spools 21 psi at 3000rpm.Exhaust port are untouched. TD04 turbo conversion is very cheap & easy conversion to do. I really recommend it mate. If you spend 200-300£ for used Td04 and 100-200£ for installation i bet you dont regret it.
Anttio this is really interesting, did you modify the manifold to fit? also do you have any pictures or dyno graphs, would be really interesting to see the curve etc.

Cheers

Rob,
Old 16-03-2010, 05:03 PM
  #71  
Antti O
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Originally Posted by Rob_DOHC
I don't actually know the in's and out's of the different stages, however some one like karlos will, however i think my turbo, which is a standard cosworth 2wd unit with 360deg thrust bearing so i think this is classed as a stage 2 turbo, good for 250brake so i am told!



Anttio this is really interesting, did you modify the manifold to fit? also do you have any pictures or dyno graphs, would be really interesting to see the curve etc.

Cheers

Rob,
It is modified to standard exhaust manifold flange.



Give your email i can mail that dynograpf.
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