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5th gear....what a C**T!!

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Old 10-09-2009, 06:55 PM
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Karlos G
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Default 5th gear....what a C**T!!

Ok, who's got some tips on removing 5th gear from the shaft?
I've tried using a puller and it's not budging

Thought as i'm fitting a new clutch I should rebuild my LSD box thats in my garage and fit that at the same time, running a old XR3i box ATM!

Cheers!
Old 10-09-2009, 06:56 PM
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clarke5700
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ive heard they are a pain in the ass lol have you tryed heating it up or summink? hows the mapping going btw?
Old 10-09-2009, 06:57 PM
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botters
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there is a guy on ebay selling the 5th gear removal tool just type cvh in and it should come up
Old 10-09-2009, 07:02 PM
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Karlos G
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Originally Posted by clarke5700
ive heard they are a pain in the ass lol have you tryed heating it up or summink? hows the mapping going btw?
No I have not tried heating it yet, but had thought about it.
Mapping is going well, pulls like a train even at just 16/17psi, enough to make my AP clutch slip if I go any more!
No sign of Det, ACT's are around 36degree's (ambient 25degrees), still playing with the cold start settings as the mornings are getting colder!
Really pleased with how things are going!
Old 10-09-2009, 07:03 PM
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Karlos G
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Originally Posted by botters
there is a guy on ebay selling the 5th gear removal tool just type cvh in and it should come up
I'll take a peek now.............

At £30!!!
Also looks like the prongs are missing, it's not going to pull much without them! lol

Last edited by Karlos G; 10-09-2009 at 07:05 PM.
Old 10-09-2009, 08:00 PM
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orionmojo
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why not just buy another box and fit your lsd into it?

take the easy way out.

Last edited by orionmojo; 10-09-2009 at 08:04 PM.
Old 10-09-2009, 08:13 PM
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Micky
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Originally Posted by Karlos G
I'll take a peek now.............

At £30!!!
Also looks like the prongs are missing, it's not going to pull much without them! lol
I take it you're not to up to speed on a gear puller mate.This is what they look like whole/complete.No prong's!!!!Regards,Micky

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Old 10-09-2009, 10:43 PM
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scortmad
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if your using a bearing puller you will have hit the bolt part of it with a lump hammer then turn it to "shock it off" .i wouldn't heat it up too much because it might start getting noisy after rebuild
the last one that gave me a hard time took 3 people 2 with pry bars prying the gear and me hitting the living s**t out of the puller lol
Old 10-09-2009, 11:23 PM
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Karlos G
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Originally Posted by Micky
I take it you're not to up to speed on a gear puller mate.This is what they look like whole/complete.No prong's!!!!Regards,Micky
Yeah I was thinking they where just like bearing/hub pullers, not seen one like that before!

Originally Posted by orionmojo
why not just buy another box and fit your lsd into it?

take the easy way out.
Cheaper to rebuild mine hopefully! It had been rebuilt 3000miles before it died, what happened was I could only get 1st and 2nd all of a sudden, i'm hoping to find what the problem is and fix it!
Originally Posted by scortmad
if your using a bearing puller you will have hit the bolt part of it with a lump hammer then turn it to "shock it off" .i wouldn't heat it up too much because it might start getting noisy after rebuild
the last one that gave me a hard time took 3 people 2 with pry bars prying the gear and me hitting the living s**t out of the puller lol
Old 12-09-2009, 12:09 PM
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Karlos G
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Well so far............ bars, hammers, lots of heat, pullers, and still not moving!!
Old 15-09-2009, 03:08 PM
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steven botes
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you need a special puller with very thin wide ends and two g clamps
fit the puller , use the two g clamps and hold the arms of the puller together
have a mate hold the box and the g clamps .use either a power bar or an impact wrench and a lot of patience
Old 15-09-2009, 03:15 PM
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nixon_2wd
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oh shit, didnt see it was for rs turbo. sorry.

Last edited by nixon_2wd; 15-09-2009 at 03:19 PM.
Old 17-09-2009, 04:24 PM
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Karlos G
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All done!

This is what conquered it in the end.............

Old 17-09-2009, 05:13 PM
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when i had mine rebuilt, my 1st box came apart in seconds, and he said that wasnt a good thing lol, so i guess if the fucker is tight on there, at least u know it isnt that fucked
Old 17-09-2009, 05:32 PM
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Karlos G
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lol
Yes mate your right, if it falls off then the main shaft is worn
Old 17-09-2009, 06:00 PM
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RSandy
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yeah, mine kind of came off with a screwdriver

thus why i ran home praying that my spare box wasnt quite so 'bedded in' haha
Old 17-09-2009, 06:44 PM
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Karlos G
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Originally Posted by RSandy
yeah, mine kind of came off with a screwdriver

thus why i ran home praying that my spare box wasnt quite so 'bedded in' haha
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