Updated 06/03/04 Project "Rusty", Rebuilding My S1
First of all find the project


Yep its Thrushs old S1 brought for £1100 after much hagglling!! lol
It dont look to bad in the pics but did have damage to the N/S door and as i latter found out quite a lot of rust!!! But i knew it was not mint hence the price.
A week after getting it home and its stripped

And the floor pans are being replaced

Flintstone style, should get good MPG and dry use only!! lol
The old and the new floor waiting to be cut and welded in

And the floor pan all welded in thats 3 done now, one to go

Thats it for now, i want to try and finish the floor this comming week and also need to drop the fuel as it needs welding under the rear seat.
Will keep the pics comming.
Ross.


Yep its Thrushs old S1 brought for £1100 after much hagglling!! lol
It dont look to bad in the pics but did have damage to the N/S door and as i latter found out quite a lot of rust!!! But i knew it was not mint hence the price.
A week after getting it home and its stripped
And the floor pans are being replaced
Flintstone style, should get good MPG and dry use only!! lol
The old and the new floor waiting to be cut and welded in
And the floor pan all welded in thats 3 done now, one to go
Thats it for now, i want to try and finish the floor this comming week and also need to drop the fuel as it needs welding under the rear seat.
Will keep the pics comming.
Ross.
She will go again mate.......... (i hope!!!! lol)
Should have some more pics at the week end, should have a few hours spare to get the welder out again!!
Check me bad ass sig out....... WHF?????? Thrush??? whats happened to it now??????
Should have some more pics at the week end, should have a few hours spare to get the welder out again!!

Check me bad ass sig out....... WHF?????? Thrush??? whats happened to it now??????
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DazC did not realise you had restored one to, some one wanted a pic of the underneath of an Escort and someone sugested your web site, i read it earlyer its a great job you have done mate, its it done yet? Smit told me its taken you a long time.
Oh and cheers Thrush sigs working again.
Oh and cheers Thrush sigs working again.
Joined: May 2003
Posts: 21,268
Likes: 147
From: The Dark Side of the Moon...
Ross - I am nearly crying.... With joy tho that my poor lil (ex)-baby is finally getting restored and treated like it deserves... Soooooo glad I sold it to you, jsut wish I could have done the same....
Top work dude


Top work dude



Erm........... no aint done it mate!!!!!
Will do it this week promise, least you aint got to worry about speeding tickets, i can not push it very fast!!! lol
Pete you the goon boy, you unloaded that cossie to Dom yet????? Hows the search for the mk1-2 comming on??
Will do it this week promise, least you aint got to worry about speeding tickets, i can not push it very fast!!! lol
Pete you the goon boy, you unloaded that cossie to Dom yet????? Hows the search for the mk1-2 comming on??
Originally Posted by Rossco
DazC did not realise you had restored one to, some one wanted a pic of the underneath of an Escort and someone sugested your web site, i read it earlyer its a great job you have done mate, its it done yet? Smit told me its taken you a long time.
Oh and cheers Thrush sigs working again.

Oh and cheers Thrush sigs working again.

It's taken me 2.5 years so far but that is because I have done things in a certain way, wanted cetain bits, had to save money for things etc etc...
I spent 12 months on the shell and then another 18 months on the mechanical and electrical etc...
It's not quite complete and has been at the stage it is at now for about 3 months....just needs a few little jobs and an engine and box (not a standard ebuild and standard box which is why it's taking so long).
Website needs vastly updating.....it's about 16 months out of date!!!
Thanks very much everyone!!
Some more pics of the lovely rot pig!!! lol

The outter sill is really rusty, its all got to come off

Once the front of the sill and the outter a post had been taken off it showed how rotten the inner sill and bottom of the inner wing was.

Just shows how rust hides away, you could not see any of this with the outter skin on

No wonder the door did not close very well, iam suprised the door did not just drop off when it was opened!!! lol

Here i have cut all the rusted metal out of the lower inner wing and about to start welding it all back together.
Should have some more pics soon.
Some more pics of the lovely rot pig!!! lol

The outter sill is really rusty, its all got to come off

Once the front of the sill and the outter a post had been taken off it showed how rotten the inner sill and bottom of the inner wing was.

Just shows how rust hides away, you could not see any of this with the outter skin on

No wonder the door did not close very well, iam suprised the door did not just drop off when it was opened!!! lol

Here i have cut all the rusted metal out of the lower inner wing and about to start welding it all back together.
Should have some more pics soon.
Smit, ok mate might be easyer to let mossy do it as ive got broken down
Fords all over the place a the moment!!! lol
Right some more pics ive been a busy boy this week

The filler neck is well rusty and you do not get this panel unless you replace the whole rear wing so i will have to make one up.

With the outer arch removed it shows how rotten the inner rear arch is, its all got to be replaced.

The inner arch all removed to, should be able to get some massive rims on now!!!!! lol Only joking!!

With the repairs all done on the inner A post time to put the new outter skin on.

Another job that needs doing is to replace the rear sections of the front inner wings, as you can see theres a massive crack there!!! Nightmare!!!

Me in "action" lol!!! Welding the outter sill on, at last its starting to look a bit more like a car this side, just the other side to do now!!! lol
Fords all over the place a the moment!!! lol
Right some more pics ive been a busy boy this week

The filler neck is well rusty and you do not get this panel unless you replace the whole rear wing so i will have to make one up.

With the outer arch removed it shows how rotten the inner rear arch is, its all got to be replaced.

The inner arch all removed to, should be able to get some massive rims on now!!!!! lol Only joking!!

With the repairs all done on the inner A post time to put the new outter skin on.

Another job that needs doing is to replace the rear sections of the front inner wings, as you can see theres a massive crack there!!! Nightmare!!!

Me in "action" lol!!! Welding the outter sill on, at last its starting to look a bit more like a car this side, just the other side to do now!!! lol
Joined: May 2003
Posts: 21,268
Likes: 147
From: The Dark Side of the Moon...
FUUUUUUUUUUUUUUUUUUUUUCK!!!!! 





I swear I never knew it was this bad
So glad she is getting the attention she needs and deserves tho
Come on Rossybwoy, hurry up then I can buy her back off you







I swear I never knew it was this bad
So glad she is getting the attention she needs and deserves tho

Come on Rossybwoy, hurry up then I can buy her back off you
Joined: May 2003
Posts: 21,268
Likes: 147
From: The Dark Side of the Moon...
Ain't that always the way tho! Nearly all cars you see featured in the mags are for sale cos it takes so long to do em that by the time they are featured you want summat else innit






