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1990 Cosworth 4x4 - Rubber Doughnut

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Old Jun 28, 2020 | 06:04 AM
  #1  
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Mattivenn
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Default 1990 Cosworth 4x4 - Rubber Doughnut

Hi All,

I'm currently having my 1990 Sapphire Cosworth 4x4 gearbox rebuilt and have discovered the rubber doughnut is knackered. Its the early, thicker type.

I've done a bit of digging and, as usual, the part hasn't been available for some time. The only solution to enable a new, thinner, later type doughnut (1992 onwards - and readily available) to be installed is to swap the output flange and maybe a couple of other things including the front section of prop shaft also from the later Sapphire Cosworth/Escort Cosworth.

Is there anyone out there that has acutally done this mod and can tell me EXACTLY what I need to get and do to make sure this works?

Had lots of people give opinions but nothing solid. Any advice/guidance would be gratefully received.

Alternatively, if anyone knows of a solution/alternative part to replacement, that'd be awesome.

Many thanks.
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Old Jun 28, 2020 | 11:05 AM
  #2  
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I'm sure you will get a response for this as I remember it's been mentioned befor mate
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Old Jun 28, 2020 | 12:02 PM
  #3  
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..I got mine from Burton
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Old Jun 29, 2020 | 06:29 PM
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I got one for a 4x4 from Burtons.

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Old Jan 11, 2024 | 08:56 PM
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From: Grimsby
Default Ruber donut replacement

Originally Posted by Mattivenn
Hi All,

I'm currently having my 1990 Sapphire Cosworth 4x4 gearbox rebuilt and have discovered the rubber doughnut is knackered. Its the early, thicker type.

I've done a bit of digging and, as usual, the part hasn't been available for some time. The only solution to enable a new, thinner, later type doughnut (1992 onwards - and readily available) to be installed is to swap the output flange and maybe a couple of other things including the front section of prop shaft also from the later Sapphire Cosworth/Escort Cosworth.

Is there anyone out there that has acutally done this mod and can tell me EXACTLY what I need to get and do to make sure this works?

Had lots of people give opinions but nothing solid. Any advice/guidance would be gratefully received.

Alternatively, if anyone knows of a solution/alternative part to replacement, that'd be awesome.

Many thanks.
E rubber can remanufacture your old one all you have to do is post it to Greece get rapped by customs 🤣🤣🤣 these people are great to deal with and do a top job costs around £350 once the import charges have been paid but we'll worthy if you want to keep your car standard. Hope this helps.
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