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Sierra dohc 8v converted to 8v turbo

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Old Mar 11, 2019 | 10:26 PM
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Default Sierra dohc 8v converted to 8v turbo


Hi im Enda the Silver Sierra 2000e behind is mine and iv undertaken a project of converting my 8v dohc into an 8v turbo. I started this thread in another post so apologies, i felt it would be of better use in this forum,
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Old Mar 11, 2019 | 10:32 PM
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Default Story so far


Turbo kit bought as job lot from powermax eng cookstown NI

Piper cams non slip valve guides complete recon head

Forged pistons

Cosworth injectors

Wiring loom

Loom manual

Inlet manifold

Performance connecting rods

Ecu

Exhaust manifold + turbo

Rs500 fmic
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Old Mar 11, 2019 | 10:37 PM
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Default Engine ready for removal


Took me 7 hours to get it to the stage that the engine can be lifted out Im gong to hire a hoist at the weekend to remove the engine and then i can dismantle the head for sending the block to engineering shop,
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Old Mar 13, 2019 | 05:06 PM
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I'm running a complete turbo technics kit on one of my sierras. Not gone as far as you though, my engine is standard and the kit has been modified with an rs500 intercooler.
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Old Mar 14, 2019 | 07:10 PM
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Cool project. Nice to see you using the 2ltr twin cam.
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Old Mar 15, 2019 | 11:18 PM
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Default Engine out


Engine out and will be sent to engineering shop on Tuesday evening for block work sump drilled for oil feed and new head bolted on

cheers Glenn hopefully it'll all go well and there will be another rare 8v turbo :O
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Old Mar 16, 2019 | 08:15 PM
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Default Fuel tank out


Took fuel tank out this evening, i have to change my intank fuel pump for a bosch 910 in line fuel pump to cope with the cosworth injectors and mor bhp,

Last edited by Cox89; Mar 30, 2019 at 09:56 AM.
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Old Mar 16, 2019 | 09:17 PM
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Default New tank in


New cosworth tank in, pretty simple job only difference in the tanks are the outlet and return pipes are at the bottom for the purpose of an in line pump, Got a level sender off a mate it plugs into original wiring which is convenient,

Last edited by Cox89; Mar 30, 2019 at 10:03 AM. Reason: Already posted
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Old Mar 30, 2019 | 10:07 AM
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Default Bosch 910 pump


Bosch 910 pump plumbed up i located it where the fuel filter used to be im going to try locate the fuel filter in the engine bay for handiness of servicing if possible,
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Old Mar 5, 2020 | 08:22 PM
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Any new updates on her lad?
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Old Mar 6, 2020 | 06:22 AM
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Wel Moffett22,
car is finished since last July, I got it mapped by powermax its running 265bhp on super unleaded,, i can get as much as 400+bhp on a bigger turbo all the block work has been done but I'll not be changing it any time soon, I'll get few more photos up of the engine in,
cheers for the interest,
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Old Mar 6, 2020 | 01:40 PM
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That's great lad some serious power that. Would you recommend the swap?
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Old Mar 6, 2020 | 10:30 PM
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Yea it's a totally different car, big jump from 120 to 265 bhp, glad I took the time to do it, it is an expensive process though, engine forge rebuild, fabricating an inlet manifold, cossie injectors, electronic ignition and ecu, 16v rocker, cossie exhaust manifold, turbo, oil cooler, new radiator and fans, intercooler, cosworth fuel tank and Bosch 910 fuel pump, where are you based yourself? What sierra have you yourself?
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Old Mar 7, 2020 | 07:08 AM
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Originally Posted by Cox89
Wel Moffett22,
car is finished since last July, I got it mapped by powermax its running 265bhp on super unleaded,, i can get as much as 400+bhp on a bigger turbo all the block work has been done but I'll not be changing it any time soon, I'll get few more photos up of the engine in,
cheers for the interest,
Any fuel surge problems with the reproduction Cosworth tank mate ?

I've got one and don't know whether to fit it after all the horror stories...
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Old Mar 7, 2020 | 07:41 AM
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I haven't had any problems whatsoever when I just had the standard 8v in it, the old fuel tank had the pump inside and it was desperate for it below half tank, but with the new tank and the pump lower than the tank it's well able to cope,
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Old Mar 7, 2020 | 08:08 AM
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Would have been serious work involved looking to turbo mine so hopefully gonna start gathering parts if you know of any forsale all help would be appreciated. Or anyone around NI to speak to about the swap. Cheers for all the info Just from outside of Newry lad ,have this black sapphire with 2l twincam


Last edited by Moffett22; Mar 7, 2020 at 11:49 AM.
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Old Mar 7, 2020 | 04:58 PM
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yea if I hear of anything I'll let you know, some of the parts you can just buy on ebay, I'm outside newry myself,
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Old Mar 8, 2020 | 10:38 AM
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Looks deadly lad fair play. Did you use standard twincam radiator with the rs500 intercooler?
Flip it's small wee world.

Last edited by Moffett22; Mar 8, 2020 at 10:40 AM.
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Old Mar 8, 2020 | 11:54 AM
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No I bought a direnza radiator and two new fans for it, The inlet and outlet are on opposite sides to original radiator so water pipes will need re routed, couldn't get new radiator the same as old one
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Old Mar 21, 2020 | 06:43 PM
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So when are you going to sell her back to me? Haha.

great work lad I would say she is a different beast altogether now!
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Old Mar 21, 2020 | 08:38 PM
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Ah it is andrew, it's a different car altogether, performance and sound are unreal,
At the minute I am polybushing the rear and cleaning up the underbody while iv all the subframe out, iv a solid rear diff mount to put in when I'm assembling also see what it's like iv heard good reports on them,

not a hope andrew on selling her I'd have an angry house if I did lol



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Old Oct 23, 2021 | 10:15 PM
  #22  
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Well Enda any updates on it? Lol
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