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Mk2 2door Cortina 1600 TT

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Old May 4, 2016 | 10:13 AM
  #1  
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Default Mk2 2door Cortina 1600 TT

Hi all has been a long time since i had a build thread

So just started my build as from title it will be a bit different so here goes
this is how it arrived
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so now the work starts panels have arrived from expressed steel panels
found a good set of s/h rear quarters ,wings and doors.
have got a lot of bits ordered over the last couple of months
engine bits ordered, gearbox ordered, management system ordered
doing the work at home and at work

the shell is in a bad way plates every were and bits cut and hacked out
it had filler and repairs all over even silicon sealer to fill in the gaps

will try and update on a regular basis

Last edited by timbhp; Aug 18, 2016 at 06:48 AM.
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Old May 6, 2016 | 06:06 PM
  #2  
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T56 Gear box arrived
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tremec t56 six speed gearbox same as used in dodge viper
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Old May 6, 2016 | 06:34 PM
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Are you running an LS motor mate?
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Old May 6, 2016 | 06:34 PM
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Looks an interesting project mate what's the plans for engine.Something big power going by the gearbox.
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Old May 6, 2016 | 06:37 PM
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Originally Posted by stevos
Looks an interesting project mate what's the plans for engine.Something big power going by the gearbox.
all forged ,stroked ls 6.7ltr 1600hp twin turbo charge cooled with stand alone ecu
should be just about the right power i think?
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Old May 6, 2016 | 07:34 PM
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Cool project.
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Old May 7, 2016 | 03:00 PM
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look's a different project will great when its done
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Old May 7, 2016 | 03:21 PM
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Wow serious power going in this!
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Old May 7, 2016 | 05:35 PM
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yes[ its going to be a bit different but its going to be a road car so it has to be drivable on the road will be able to put in 5 switch-able maps so can chose the power out put for the day
going to have tube chassis with irs rear 2016 mustang diff special shafts
roll cage to tie body to chassis
will try and put some pics of turbos up tomorrow they are big

Last edited by timbhp; May 7, 2016 at 08:41 PM.
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Old May 8, 2016 | 06:53 AM
  #10  
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Originally Posted by timbhp
all forged ,stroked ls 6.7ltr 1600hp twin turbo charge cooled with stand alone ecu
should be just about the right power i think?
Should be nippy then..
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Old May 9, 2016 | 05:27 PM
  #11  
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a pic of pistons and rods
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/IMG_20160320_105120.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/IMG_20160320_105120.jpg" border="0" alt=" photo IMG_20160320_105120.jpg"/></a>
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/IMG_20160320_105110.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/IMG_20160320_105110.jpg" border="0" alt=" photo IMG_20160320_105110.jpg"/></a>
forged stroker crank with arp studs
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/IMG_20160320_105034.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/IMG_20160320_105034.jpg" border="0" alt=" photo IMG_20160320_105034.jpg"/></a>
a pic of the engine with some of the engine parts in the back ground
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/IMG_20160320_105240.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/IMG_20160320_105240.jpg" border="0" alt=" photo IMG_20160320_105240.jpg"/></a>
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Old May 9, 2016 | 06:19 PM
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pair of turbos
i phone just for a comparison
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billet compressor wheels ceramic bearings from the states
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Old May 9, 2016 | 06:25 PM
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Wow!!!!!
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Old May 9, 2016 | 08:35 PM
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1600bhp? are you planning on reversing the rotation of the Earth?
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Old May 9, 2016 | 08:56 PM
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Crazy - in a good way
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Old May 9, 2016 | 08:57 PM
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Originally Posted by itsamomentintime
1600bhp? are you planning on reversing the rotation of the Earth?
No just do my bit for global warming
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Old May 12, 2016 | 09:22 PM
  #17  
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I'm more impressed at you only paying Ł40 for a good mk2 front wing !! ( sorry I'm Scottish )
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Old May 16, 2016 | 09:48 PM
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cars lost some panels
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160502_201622.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160502_201622.jpg" border="0" alt=" photo IMG_20160502_201622.jpg"/></a>
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160502_201608.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160502_201608.jpg" border="0" alt=" photo IMG_20160502_201608.jpg"/></a>
getting ready to go off for soda blasting in next couple of weeks before new panels start going on
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Old May 17, 2016 | 08:05 AM
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Theres nothing left of it.
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Old Aug 11, 2016 | 10:50 PM
  #20  
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after a six mounths the heads have arrived from Frankenstein racing in the states
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<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160703_163320.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160703_163320.jpg" border="0" alt=" photo IMG_20160703_163320.jpg"/></a>
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160703_163201.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160703_163201.jpg" border="0" alt=" photo IMG_20160703_163201.jpg"/></a>
one head on arp studs ready for other head
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160703_163151.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160703_163151.jpg" border="0" alt=" photo IMG_20160703_163151.jpg"/></a>
both heads with roller rockers and pushrods
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fully built
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160724_144105.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160724_144105.jpg" border="0" alt=" photo IMG_20160724_144105.jpg"/></a>

Last edited by timbhp; Aug 11, 2016 at 10:56 PM.
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Old Aug 12, 2016 | 06:55 AM
  #21  
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hi
why have you gone iron block instead of lighter alloy one
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Old Aug 12, 2016 | 04:43 PM
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Headers look superb


What make are they ?
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Old Aug 12, 2016 | 04:52 PM
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Looks really nice.
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Old Aug 12, 2016 | 06:40 PM
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It scares me already. Please don't mention money on this tread, I'd hate to know what this is going to cost to complete, I just want to see it launch.
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Old Aug 12, 2016 | 06:53 PM
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Mother of God!!
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Old Aug 12, 2016 | 09:33 PM
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Originally Posted by FLAT TRACK
hi
why have you gone iron block instead of lighter alloy one
hi decided on iron block as i had one lying around and to take the power this will produce
when the car is up and running and on the road and i have a spare Ł6000 i will convert to a dart alloy block and do a few more upgrades
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Old Aug 12, 2016 | 09:35 PM
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Originally Posted by Mark V8
Headers look superb


What make are they ?
not sure on the make will have to look through paper work to see if i can find out
they do look great though
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Old Aug 12, 2016 | 09:46 PM
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the shell i had when i started to get into it was to far gone
so i found this
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160629_080747.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160629_080747.jpg" border="0" alt=" photo IMG_20160629_080747.jpg"/></a>
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160629_080738.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160629_080738.jpg" border="0" alt=" photo IMG_20160629_080738.jpg"/></a>
the red spray was to show the glass bead blaster were not to do
glass media blast and epoxy primer it turns out its a really good solid shell
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160722_080257.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160722_080257.jpg" border="0" alt=" photo IMG_20160722_080257.jpg"/></a>
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160722_080325.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160722_080325.jpg" border="0" alt=" photo IMG_20160722_080325.jpg"/></a>
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Old Aug 12, 2016 | 10:10 PM
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engine sitting in a modified chassis lengthened to fit cortina wheel base then made new out riggers to fit inside sills then braced
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/IMG_20160809_133247.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/IMG_20160809_133247.jpg" border="0" alt=" photo IMG_20160809_133247.jpg"/></a>
285 tyre trying for size think this is the size i will be running
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/IMG_20160809_133336.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/IMG_20160809_133336.jpg" border="0" alt=" photo IMG_20160809_133336.jpg"/></a>
t56 6 speed viper gear box sits in great
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/IMG_20160802_150858.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/IMG_20160802_150858.jpg" border="0" alt=" photo IMG_20160802_150858.jpg"/></a>
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Old Aug 12, 2016 | 10:32 PM
  #30  
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Wow gonna keep eye on this
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Old Aug 13, 2016 | 09:04 AM
  #31  
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This is madness
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Old Aug 16, 2016 | 09:43 PM
  #32  
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started metal work on shell removed o/s a post and sill
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/IMG_20160813_192740.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/IMG_20160813_192740.jpg" border="0" alt=" photo IMG_20160813_192740.jpg"/></a>
inner and outer sill test fit
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/IMG_20160813_192752.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/IMG_20160813_192752.jpg" border="0" alt=" photo IMG_20160813_192752.jpg"/></a>
using my new bit of kit tig welder
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/IMG_20160813_192951.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/IMG_20160813_192951.jpg" border="0" alt=" photo IMG_20160813_192951.jpg"/></a>
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Old Aug 17, 2016 | 08:25 PM
  #33  
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You don't do things by halves !


Is that a TVR chassis ?
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Old Aug 17, 2016 | 10:13 PM
  #34  
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Originally Posted by Mark V8
You don't do things by halves !


Is that a TVR chassis ?
i like a challenge shall we say,
yep tvr chimera chassis had to cut and add an extra 8" into wheel base as tvr wheel base was 90" and cortina is a nat's under 98"
had to add a bit of bracing as tvr chassis isnt the strongest but was a good starting point
just bought a hydraulic tube bender to make my own cage which will tie chassis together and make it strong enough i hope
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Old Aug 18, 2016 | 07:39 AM
  #35  
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The whole project is insane! What size are those valves they look bigger than a rattle can. When do you expect to complete it?
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Old Aug 18, 2016 | 11:07 AM
  #36  
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Very nice, love these projects.
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Old Aug 18, 2016 | 05:05 PM
  #37  
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Originally Posted by jonfoc
The whole project is insane! What size are those valves they look bigger than a rattle can. When do you expect to complete it?
Hi thanks
Inlet 2.125". Ex1.625" so you could say big
I would like to have it done for this time next year funds allowing
But it will be done when it's done I don't want to cut any corners
With this project
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Old Aug 18, 2016 | 06:27 PM
  #38  
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Will be keeping an eye on this 1,love builds like this

Good luck with it
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Old Aug 18, 2016 | 11:04 PM
  #39  
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Man alive that looks epic
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Old Aug 27, 2016 | 07:22 PM
  #40  
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been a bit mad at work trying to get caught up so i can have a week of
so finished to day for a week so i can work on the shell
have been trying to work out the best way to make the body lift on and of the chassis ,and this is the way im going about it
inner sill is 2mm sheet with 3mm stiffening plates which will mount the tubes
then weld outer sill in place and around both ends of the tubes the cage will be welded to the inside edge to give more strength
so can support shell on the ramp
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think will make some more bracing around the tubes
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