Mk2 2door Cortina 1600 TT
#1
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Thread Starter
Mk2 2door Cortina 1600 TT
Hi all has been a long time since i had a build thread
So just started my build as from title it will be a bit different so here goes
this is how it arrived
so now the work starts panels have arrived from expressed steel panels
found a good set of s/h rear quarters ,wings and doors.
have got a lot of bits ordered over the last couple of months
engine bits ordered, gearbox ordered, management system ordered
doing the work at home and at work
the shell is in a bad way plates every were and bits cut and hacked out
it had filler and repairs all over even silicon sealer to fill in the gaps
will try and update on a regular basis
So just started my build as from title it will be a bit different so here goes
this is how it arrived
so now the work starts panels have arrived from expressed steel panels
found a good set of s/h rear quarters ,wings and doors.
have got a lot of bits ordered over the last couple of months
engine bits ordered, gearbox ordered, management system ordered
doing the work at home and at work
the shell is in a bad way plates every were and bits cut and hacked out
it had filler and repairs all over even silicon sealer to fill in the gaps
will try and update on a regular basis
Last edited by timbhp; 18-08-2016 at 06:48 AM.
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#9
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Thread Starter
yes[ its going to be a bit different but its going to be a road car so it has to be drivable on the road will be able to put in 5 switch-able maps so can chose the power out put for the day
going to have tube chassis with irs rear 2016 mustang diff special shafts
roll cage to tie body to chassis
will try and put some pics of turbos up tomorrow they are big
going to have tube chassis with irs rear 2016 mustang diff special shafts
roll cage to tie body to chassis
will try and put some pics of turbos up tomorrow they are big
Last edited by timbhp; 07-05-2016 at 08:41 PM.
#11
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a pic of pistons and rods
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/IMG_20160320_105120.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/IMG_20160320_105120.jpg" border="0" alt=" photo IMG_20160320_105120.jpg"/></a>
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forged stroker crank with arp studs
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a pic of the engine with some of the engine parts in the back ground
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forged stroker crank with arp studs
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/IMG_20160320_105034.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/IMG_20160320_105034.jpg" border="0" alt=" photo IMG_20160320_105034.jpg"/></a>
a pic of the engine with some of the engine parts in the back ground
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/IMG_20160320_105240.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/IMG_20160320_105240.jpg" border="0" alt=" photo IMG_20160320_105240.jpg"/></a>
#16
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#18
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cars lost some panels
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160502_201622.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160502_201622.jpg" border="0" alt=" photo IMG_20160502_201622.jpg"/></a>
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getting ready to go off for soda blasting in next couple of weeks before new panels start going on
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160502_201622.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160502_201622.jpg" border="0" alt=" photo IMG_20160502_201622.jpg"/></a>
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getting ready to go off for soda blasting in next couple of weeks before new panels start going on
#20
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after a six mounths the heads have arrived from Frankenstein racing in the states
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160703_163320.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160703_163320.jpg" border="0" alt=" photo IMG_20160703_163320.jpg"/></a>
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one head on arp studs ready for other head
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160703_163151.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160703_163151.jpg" border="0" alt=" photo IMG_20160703_163151.jpg"/></a>
both heads with roller rockers and pushrods
fully built
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160724_144105.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160724_144105.jpg" border="0" alt=" photo IMG_20160724_144105.jpg"/></a>
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one head on arp studs ready for other head
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160703_163151.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160703_163151.jpg" border="0" alt=" photo IMG_20160703_163151.jpg"/></a>
both heads with roller rockers and pushrods
fully built
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160724_144105.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160724_144105.jpg" border="0" alt=" photo IMG_20160724_144105.jpg"/></a>
Last edited by timbhp; 11-08-2016 at 10:56 PM.
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timbhp (12-08-2016)
#25
Advanced PassionFord User
Mother of God!!
#26
Part of the Furniture
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hi decided on iron block as i had one lying around and to take the power this will produce
when the car is up and running and on the road and i have a spare Ł6000 i will convert to a dart alloy block and do a few more upgrades
when the car is up and running and on the road and i have a spare Ł6000 i will convert to a dart alloy block and do a few more upgrades
#27
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#28
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the shell i had when i started to get into it was to far gone
so i found this
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160629_080747.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160629_080747.jpg" border="0" alt=" photo IMG_20160629_080747.jpg"/></a>
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the red spray was to show the glass bead blaster were not to do
glass media blast and epoxy primer it turns out its a really good solid shell
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160722_080257.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160722_080257.jpg" border="0" alt=" photo IMG_20160722_080257.jpg"/></a>
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160722_080325.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160722_080325.jpg" border="0" alt=" photo IMG_20160722_080325.jpg"/></a>
so i found this
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160629_080747.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160629_080747.jpg" border="0" alt=" photo IMG_20160629_080747.jpg"/></a>
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160629_080738.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160629_080738.jpg" border="0" alt=" photo IMG_20160629_080738.jpg"/></a>
the red spray was to show the glass bead blaster were not to do
glass media blast and epoxy primer it turns out its a really good solid shell
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160722_080257.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/cortina%20twin%20turbo/IMG_20160722_080257.jpg" border="0" alt=" photo IMG_20160722_080257.jpg"/></a>
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#29
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Thread Starter
engine sitting in a modified chassis lengthened to fit cortina wheel base then made new out riggers to fit inside sills then braced
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285 tyre trying for size think this is the size i will be running
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t56 6 speed viper gear box sits in great
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285 tyre trying for size think this is the size i will be running
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/IMG_20160809_133336.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/IMG_20160809_133336.jpg" border="0" alt=" photo IMG_20160809_133336.jpg"/></a>
t56 6 speed viper gear box sits in great
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/IMG_20160802_150858.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/IMG_20160802_150858.jpg" border="0" alt=" photo IMG_20160802_150858.jpg"/></a>
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timbhp (13-08-2016)
#32
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started metal work on shell removed o/s a post and sill
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/IMG_20160813_192740.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/IMG_20160813_192740.jpg" border="0" alt=" photo IMG_20160813_192740.jpg"/></a>
inner and outer sill test fit
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/IMG_20160813_192752.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/IMG_20160813_192752.jpg" border="0" alt=" photo IMG_20160813_192752.jpg"/></a>
using my new bit of kit tig welder
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/IMG_20160813_192951.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/IMG_20160813_192951.jpg" border="0" alt=" photo IMG_20160813_192951.jpg"/></a>
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inner and outer sill test fit
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/IMG_20160813_192752.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/IMG_20160813_192752.jpg" border="0" alt=" photo IMG_20160813_192752.jpg"/></a>
using my new bit of kit tig welder
<a href="http://s1002.photobucket.com/user/timbhp/media/Mobile%20Uploads/IMG_20160813_192951.jpg.html" target="_blank"><img src="http://i1002.photobucket.com/albums/af148/timbhp/Mobile%20Uploads/IMG_20160813_192951.jpg" border="0" alt=" photo IMG_20160813_192951.jpg"/></a>
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timbhp (17-08-2016)
#34
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Thread Starter
i like a challenge shall we say,
yep tvr chimera chassis had to cut and add an extra 8" into wheel base as tvr wheel base was 90" and cortina is a nat's under 98"
had to add a bit of bracing as tvr chassis isnt the strongest but was a good starting point
just bought a hydraulic tube bender to make my own cage which will tie chassis together and make it strong enough i hope
yep tvr chimera chassis had to cut and add an extra 8" into wheel base as tvr wheel base was 90" and cortina is a nat's under 98"
had to add a bit of bracing as tvr chassis isnt the strongest but was a good starting point
just bought a hydraulic tube bender to make my own cage which will tie chassis together and make it strong enough i hope
#35
Advanced PassionFord User
The whole project is insane! What size are those valves they look bigger than a rattle can. When do you expect to complete it?
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timbhp (18-08-2016)
#37
Part of the Furniture
Thread Starter
Inlet 2.125". Ex1.625" so you could say big
I would like to have it done for this time next year funds allowing
But it will be done when it's done I don't want to cut any corners
With this project
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timbhp (27-08-2016)
#40
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Thread Starter
been a bit mad at work trying to get caught up so i can have a week of
so finished to day for a week so i can work on the shell
have been trying to work out the best way to make the body lift on and of the chassis ,and this is the way im going about it
inner sill is 2mm sheet with 3mm stiffening plates which will mount the tubes
then weld outer sill in place and around both ends of the tubes the cage will be welded to the inside edge to give more strength
so can support shell on the ramp
think will make some more bracing around the tubes
so finished to day for a week so i can work on the shell
have been trying to work out the best way to make the body lift on and of the chassis ,and this is the way im going about it
inner sill is 2mm sheet with 3mm stiffening plates which will mount the tubes
then weld outer sill in place and around both ends of the tubes the cage will be welded to the inside edge to give more strength
so can support shell on the ramp
think will make some more bracing around the tubes