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3dr cosworth electricial experts please

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Old Oct 3, 2013 | 02:30 PM
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Default 3dr cosworth electricial experts please

Just finished building a 3dr drift project , it's yb powered and not running cleanly.

I don't seem to have a great spark at number four as if I unplug four spark plug I don't get a note change and the disb cap earths /sparks to the inlet manifold,
All other cylinders drop note when unplugged but also hear a clicking sound from dist cap ??

I unplugged the dist multiplug and when I plug it back in the std fuel press reg opens/activates (strange one)on the fuel rail

I changed to a new cap and just swapped over five leads and cap from my running cosworth to double check ??? SAME

Help........
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Old Oct 3, 2013 | 02:38 PM
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Have you tried different plugs?
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Old Oct 3, 2013 | 03:17 PM
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Swapped plugs to no avai but the switching of the fuel pressure reg when disconnecting the dist plug has me thinking it more complicated than that....
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Old Oct 3, 2013 | 03:34 PM
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surely it's 2 separate issues
the lack of spark/poor running at 4 can only come from the dizzy cap to the plug or a lack of compression /cylinder issue at no 4 as your fpr issue would effect all cylinders

I'm not sure about the FPR issue

steve
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Old Oct 3, 2013 | 03:43 PM
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compression test?? is plug 4 wet with fuel??
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Old Oct 3, 2013 | 03:43 PM
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Youth

Changed cap,leads from my running saff and no difference, fuel pressure set at 2.5/3.0

Must just check for four teeth on front pulley and then distrib ???


Comp checked at 120 on all four (good/bad???)
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Old Oct 3, 2013 | 03:47 PM
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Have you tried swapping injectors round to see if the misfire moves?
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Old Oct 3, 2013 | 03:51 PM
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Im not sure exactly what you mean with the fpr 'issue'
the fpr opens when the fuel inside the rail reaches a certain pressure. If its clicking are you sure you arent turning the pump on and off when you are messing with the wiring?
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Old Oct 3, 2013 | 04:28 PM
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Originally Posted by fraser9764
Im not sure exactly what you mean with the fpr 'issue'
the fpr opens when the fuel inside the rail reaches a certain pressure. If its clicking are you sure you arent turning the pump on and off when you are messing with the wiring?


If I have eng off,ign on and I disconnect the dist multiplug the fpr opens/clicks , strange one !!

Doesn't happen on my saff
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Old Oct 3, 2013 | 04:29 PM
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Originally Posted by fraser9764
Have you tried swapping injectors round to see if the misfire moves?
Fraser

A buddy did that already when trying to help diagnose fault
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Old Oct 3, 2013 | 04:58 PM
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possible rotor arm inside the dizzy? i know you changed the cap and no change but id still change the rotor arm to rule it out
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Old Oct 3, 2013 | 06:18 PM
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Originally Posted by boy-racer-1
possible rotor arm inside the dizzy? i know you changed the cap and no change but id still change the rotor arm to rule it out


Cheers, will try that,another thing to eliminate
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Old Oct 3, 2013 | 06:48 PM
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Distributor?
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Old Oct 3, 2013 | 06:49 PM
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New phase sensor fitted, what else gets wrong in there??
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Old Oct 3, 2013 | 06:50 PM
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Still haven't got someone to verify this is wrong /suspect


Originally Posted by fraser9764
Im not sure exactly what you mean with the fpr 'issue'
the fpr opens when the fuel inside the rail reaches a certain pressure. If its clicking are you sure you arent turning the pump on and off when you are messing with the wiring?


If I have eng off,ign on and I disconnect the dist multiplug the fpr opens/clicks , strange one !!

Doesn't happen on my saff
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Old Oct 3, 2013 | 06:51 PM
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The worm gear could be fine but there could be movement in the distributor shaft then the air gap between the rotor arm and point4 on the cap could be increased?
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Old Oct 3, 2013 | 06:57 PM
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Think I saw a new dist for sale on one of the forums ...
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Old Oct 3, 2013 | 07:11 PM
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Check for movement first, also get someone to turn the engine over with cap off and see if if the shaft is spinning dead centre and not bent in any way
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Old Oct 3, 2013 | 11:11 PM
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Will check am...
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Old Oct 4, 2013 | 01:25 PM
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your fuel pressure should be 3 bar with vac pipe on and 3.5 with vac pipe off
mark
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Old Oct 4, 2013 | 03:55 PM
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Originally Posted by mark r
your fuel pressure should be 3 bar with vac pipe on and 3.5 with vac pipe off
mark
Your right , that's what I set it to recently ,

Cheers
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Old Oct 4, 2013 | 04:25 PM
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Originally Posted by Rob Virgo
Still haven't got someone to verify this is wrong /suspect


Originally Posted by fraser9764
Im not sure exactly what you mean with the fpr 'issue'
the fpr opens when the fuel inside the rail reaches a certain pressure. If its clicking are you sure you arent turning the pump on and off when you are messing with the wiring?


If I have eng off,ign on and I disconnect the dist multiplug the fpr opens/clicks , strange one !!

Doesn't happen on my saff
Is pulling that plug on/off just stopping/starting the fuel pump running?
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Old Oct 4, 2013 | 04:39 PM
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Originally Posted by St3V3_C
Is pulling that plug on/off just stopping/starting the fuel pump running?
Haven't heard pump start from up under bonnet area but the fuel reg clicks and pulses so let's fuel through back to tank ???
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Old Oct 4, 2013 | 04:42 PM
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Just thinking the rail will always be at full pressure while igns on afaik as pressure will be maintained by pump to set pressure

Any chance dist plug is swapped with another , for example the iscv....
They won't reach but had loom checked and he wrapped in new oem tape and maybe same length leads and they got mixed up...
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Old Oct 4, 2013 | 07:15 PM
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Just went out to check lugs on crankshaft wheel and all four in place but FFS , to answer a question above I thought I'd check if disconnecting the dist multiplug would fire the fuel pump , and yes it does......but I wiggled the loom and found if I disconnect or wiggle the crankshaft sensor I also fire the fuel pump which results in the clicking I mentioned earlier on the fpr (valve opening releasing pressure back to tank),,,,,,,

Bloody Nora
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Old Oct 4, 2013 | 07:20 PM
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Originally Posted by studabear
compression test?? is plug 4 wet with fuel??
120 across all four

Will pull plugs again but didn't notice last time ??
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Old Oct 4, 2013 | 10:05 PM
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Poor earth from ecu?
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Old Oct 5, 2013 | 07:49 AM
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Worth a look ginge
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Old Oct 5, 2013 | 09:19 AM
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Clearly the problem lies with a mechanical problem on that cylinder!

Compression does not really tell you much as there may be a bad valve clearance, for example.

The FPR is a totally mechanical affair, it's more likely what you are hearing is the injectors 'pulsing' with you plug the PHASE sensor back in.

When the ignition is on the fuel pump does not run (unless you have changed the standard setup)

Martin
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Old Oct 5, 2013 | 09:43 AM
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Originally Posted by Rob Virgo
and the disb cap earths /sparks to the inlet manifold, .
Next job, look into this, you have a problem with the insulation somewhere, this shouldnt happen. Inspect the ht lead and boot on the end carefully, and check there are no cracks in the cap.
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Old Oct 5, 2013 | 10:18 AM
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Originally Posted by fraser9764
Next job, look into this, you have a problem with the insulation somewhere, this shouldnt happen. Inspect the ht lead and boot on the end carefully, and check there are no cracks in the cap.
Fraser, cheers for the help

More jobs fir next day off
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Old Oct 7, 2013 | 12:16 PM
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Originally Posted by Rob Virgo
Fraser, cheers for the help

More jobs fir next day off
You have changed cap and leads already...

Martin
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Old Oct 7, 2013 | 01:05 PM
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Are you getting power and a earth to no 4 injector.You could of damaged/moved a pin on the engine ecu.
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Old Oct 7, 2013 | 01:10 PM
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Originally Posted by martysmartie
You have changed cap and leads already...

Martin
Regardless, there is no way the distributor/leads should be arcing to the cylinder head, something is wrong there.
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Old Oct 9, 2013 | 04:28 PM
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Originally Posted by martysmartie
You have changed cap and leads already...

Martin
Yes , swapped from running car
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Old Oct 9, 2013 | 04:30 PM
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Originally Posted by Glenn_
Are you getting power and a earth to no 4 injector.You could of damaged/moved a pin on the engine ecu.

Glenn
Presume I just ping the inj multiple plug while cars running to check volts...
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Old Oct 9, 2013 | 04:31 PM
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So what exactly does the dist multiplug do , send power to dist or return a signal from dist ???
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Old Oct 9, 2013 | 05:35 PM
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It's bin a while since I've seen one but if its a 3 pin, 1 will be ign live, 1 will be earth and the other is a pulse from the distributor
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Old Oct 9, 2013 | 06:04 PM
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Originally Posted by Rob Virgo
Glenn
Presume I just ping the inj multiple plug while cars running to check volts...
you cannot see the pulses to the injectors with a meter you need a void light

Originally Posted by Rob Virgo
So what exactly does the dist multiplug do , send power to dist or return a signal from dist ???
phase sensor sends a signal back to tell the ecu which pulse from the crank pulley is tdc and 90 degrees btdc (sort of reminding it where the engine is for ign timing)

make sure you have a 0.6-1mm gap on the crank pick up sensor


David
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Old Oct 10, 2013 | 12:15 PM
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Originally Posted by whizzisat114
you cannot see the pulses to the injectors with a meter you need a void light



phase sensor sends a signal back to tell the ecu which pulse from the crank pulley is tdc and 90 degrees btdc (sort of reminding it where the engine is for ign timing)

make sure you have a 0.6-1mm gap on the crank pick up sensor


David
This is incorrect, the phase sensor is to inform the ECU the 'phasing' of the cylinders, for sequential fueling.

Martin
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