Mk2escort grp4 cosworth conversion paul&si
It's coming up to 3 years ago now we started this project so it's about time I started a resto thread. I've been putting pictures up now and again but will start from the beginning, if I can find all the pictures.
After we got the car home it was in a sorry state, some one had left a car battery on the roof that had leaked. You can imagine the mess that left, the door skins where nackered and the heater bubble had some real rust. So we removed the front wings and cut out the heater bubble





Then we cleaned up the inner wings they weren't too bad really


The previous owner had tried to repair the rear pillars which had rusted through after we got through all the filler this is what we was left with


This wasn't good so we sourced a pair of rear quarters and fitted them to replace the pillars

While we was doing that we also stripped the engine bay down to bare metal

Seam welded the chassis while we was in there and put strengthening plates in
After we got the car home it was in a sorry state, some one had left a car battery on the roof that had leaked. You can imagine the mess that left, the door skins where nackered and the heater bubble had some real rust. So we removed the front wings and cut out the heater bubble





Then we cleaned up the inner wings they weren't too bad really


The previous owner had tried to repair the rear pillars which had rusted through after we got through all the filler this is what we was left with


This wasn't good so we sourced a pair of rear quarters and fitted them to replace the pillars

While we was doing that we also stripped the engine bay down to bare metal

Seam welded the chassis while we was in there and put strengthening plates in
We also got a spit to put the car on , the best bit of kit we've bought so far. Makes it so easy to flip over a and no more laying on the cold concrete floor in the garage

We also replaced the splash guards from the top of the inner wings

Then we started to clean the floor back to metal to see what we were dealing with

We also fitted a bigger diff tunnel to make room for the atlas axle that would be going on

We also replaced the splash guards from the top of the inner wings

Then we started to clean the floor back to metal to see what we were dealing with

We also fitted a bigger diff tunnel to make room for the atlas axle that would be going on
We then started to fit the rear link boxes for the back axle, it was decided to 5 link the axle and to put coilovers in the rear too, so we had to fit turrets to mount the rear coilovers in


This is the chassis mount for one of the axle bars

This stops side to side movement
Front suspension all removed

Both rear wells had a bit of rust so it was decided to replace them, just start from fresh


Once they were fitted we had to cut some of the arch away to make room for the new rear wheel arches that we were fitting, colin McRae +2" was decided.
A new piece was welded in to make a new tub for the bigger wheels

Also while doing that welded some mounts in for the roll cage on the rear arches


This is the chassis mount for one of the axle bars

This stops side to side movement
Front suspension all removed

Both rear wells had a bit of rust so it was decided to replace them, just start from fresh


Once they were fitted we had to cut some of the arch away to make room for the new rear wheel arches that we were fitting, colin McRae +2" was decided.
A new piece was welded in to make a new tub for the bigger wheels

Also while doing that welded some mounts in for the roll cage on the rear arches
Here's a pic of the rear turrets



Welded a strengthening box on each of the link boxes

After we had done the rear arches and all the link boxes we replaced the chassis rails on both sides for new ones and gave it a coat of primer

Then seam sealed all the jionts



Welded a strengthening box on each of the link boxes

After we had done the rear arches and all the link boxes we replaced the chassis rails on both sides for new ones and gave it a coat of primer

Then seam sealed all the jionts
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The wings were refitted and a new front panel and a new rear panel



Roll cage to be cleaned and fitted

Rollcage fitted adding some extra bars

New door skins fitted

There were parts on the sills we weren't happy with so they were removed

Rear arches fitted and picked up some wheels but more on those later



Roll cage to be cleaned and fitted

Rollcage fitted adding some extra bars

New door skins fitted

There were parts on the sills we weren't happy with so they were removed

Rear arches fitted and picked up some wheels but more on those later
We had a go at refurbish one of the wheels, sanded the centres down then had a go at polishing the lips. Got a polishing kit off ebay took nearly 2hours on one wheel, don't think it came out too bad


So after all the body had been done or most of it anyway a coat of high build primer was added




Meanwhile we managed to get hold of two wheels for the rear same as what we had but in 10"/15" and a massive offset, they were still new and in good condition just need polishing.






Meanwhile we managed to get hold of two wheels for the rear same as what we had but in 10"/15" and a massive offset, they were still new and in good condition just need polishing.


Trial fitted mock up engine for first time


The down pipe was a bit close so we decided to give it a bit more room


Meanwhile this is the engine I'm building to go in the mk2, nearly there






The down pipe was a bit close so we decided to give it a bit more room


Meanwhile this is the engine I'm building to go in the mk2, nearly there




We also got a Capri 2.8 injection back axle with LSD after welding all the brackets on for the link bars and the rear calliper conversion brackets we trial fitted it
Haven't done anything On the Escort For awhile but here's a few of the boot floor which has been chopped out and a new flat one welded in, and we made a tank base as well.

This is what it was like before

This is what it was like before

























