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This can't be right?! (dealership invoice)

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Old Apr 20, 2012 | 12:06 AM
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Default This can't be right?! (dealership invoice)

One of the locals at my pub was asking me about a problem with his car (Zafira diesel turbo) Having trouble with the turbo, felt like it had very little boost compared to what it used to.
I said at a random guess it would be the actuator.

Turns out, it was the actuator needed replacing. So the local vauxhall dealership did the work and handed him the bill for £970!

That seems a bit steep to me? or is it like an engine out job or something?
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Old Apr 20, 2012 | 12:24 AM
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Faaaaaakinelllll for an actuator Holy cow,he should of got them to do some more work while it was there
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Old Apr 20, 2012 | 12:37 AM
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Could be the actuator only comes as part of the complete turbo assembly, it's not uncommon.
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Old Apr 20, 2012 | 01:54 AM
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Rebuild was it?
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Old Apr 20, 2012 | 07:47 AM
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Originally Posted by S1
Could be the actuator only comes as part of the complete turbo assembly, it's not uncommon.
I agree with that.

Did the bill include fitting too?
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Old Apr 20, 2012 | 09:27 AM
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most new vauxhalls are complete units,around £550 main dealer part,normally with vauxhall its a sensor that puts them into limp mode then it feels like very low boost,my old vec c had a forge dump valve and when the springs went in that vauxhall tryed saying it needs a new turbo,also they have a electrical boost sensor that failed only £10 but vauxhall wanted to change the turbo
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Old Apr 20, 2012 | 09:52 AM
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Originally Posted by vectrac20tsri@email.com
most new vauxhalls are complete units,around £550 main dealer part,normally with vauxhall its a sensor that puts them into limp mode then it feels like very low boost,my old vec c had a forge dump valve and when the springs went in that vauxhall tryed saying it needs a new turbo,also they have a electrical boost sensor that failed only £10 but vauxhall wanted to change the turbo


Same with Euro4 Mondeo TDCis, the actuator fails and is usually a case of repairing a dodgy solder - Ford will only replace the entire unit.
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Old Apr 20, 2012 | 09:55 AM
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probably a hose split! or loose.

also googling zafira diesel turbo no boost brings up tons of people same problem....

most say sensor or boost hose loose lol..
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Old Apr 20, 2012 | 02:43 PM
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Originally Posted by Glenn_
I agree with that.

Did the bill include fitting too?
Yeah that was the bill for the car back to working order.

I guess if its a whole unit that might be awkward to get to its not as bad as I first thought.

Obviously when he was telling me about it I just thought of the £70 my new actuator cost a while ago.
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Old Apr 20, 2012 | 03:25 PM
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family member had 2.0tdi zafira and egr valve went ,cost 1100 euro to replace
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Old Apr 20, 2012 | 08:44 PM
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wow that's enough to make you walk like john wayne!
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Old Apr 20, 2012 | 09:41 PM
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Originally Posted by DanW@FastFord
Same with Euro4 Mondeo TDCis, the actuator fails and is usually a case of repairing a dodgy solder - Ford will only replace the entire unit.
Funnily enough, Vauxhalls also have a problem with the fuel pump going down due to a dodgy solder...
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Old Apr 20, 2012 | 09:45 PM
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Isn't this a pretty common problem with Vauxhalls?
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Old Apr 20, 2012 | 09:50 PM
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Loving all the 'actuator' experts on here.

The 'actuator' on a modern diesel engine has nothing to do with wastegates
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Old Apr 21, 2012 | 02:41 AM
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What's it for markk
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Old Apr 21, 2012 | 06:31 AM
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Originally Posted by Rob Virgo
What's it for markk
It essentially controls the size of the turbine housing by moving the vanes in the vnt unit, by varying the gas flow onto the turbine you can have the effect of both small and larger turbine/turbine housings.

There really is no wastegate at all. To control the boost pressue you can use the vn's to speed up or slow the gas flow across the turbine thus reduce the quantity of air available
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Old Apr 21, 2012 | 07:14 AM
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As said its a full turbo unit on those and just as mark has described
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Old Apr 21, 2012 | 10:49 PM
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Well that has cleared that up for me.
I guess I was just shocked by the initial price. Knowing its a full unit being replaced I can understand the price a bit more.
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