General Car Related Discussion. To discuss anything that is related to cars and automotive technology that doesnt naturally fit into another forum catagory.

Broken exhaust manifold studs

Thread Tools
 
Search this Thread
 
Old Nov 21, 2010 | 08:57 PM
  #1  
A.J.'s Avatar
A.J.
Thread Starter
Wahay!! I've lost my Virginity!!
 
Joined: Jun 2004
Posts: 84
Likes: 0
Default Broken exhaust manifold studs

have got some broken exhaust manifold studs on the 4x4 cos, can they be replaced with the head still on the engine or has it got to come off ? anybody recommend somebody in sheffield area
Reply
Old Nov 21, 2010 | 09:00 PM
  #2  
Cossy Mike's Avatar
Cossy Mike
PassionFord Post Whore!!
iTrader: (4)
 
Joined: Aug 2007
Posts: 4,136
Likes: 60
From: Tyne and Wear
Default

Bit of a pain. Depends how much is left showing......

You may need to take the manifold off and the turbo to get better access then use a stud remover or weld a nut on the end.

If it's flush with the head it'll have to come off for drill and re tap.
Reply
Old Nov 21, 2010 | 09:13 PM
  #3  
A.J.'s Avatar
A.J.
Thread Starter
Wahay!! I've lost my Virginity!!
 
Joined: Jun 2004
Posts: 84
Likes: 0
Unhappy

can't see any stud showing, I bet they broke off flush !!
Reply
Old Nov 21, 2010 | 09:17 PM
  #4  
Rsmat's Avatar
Rsmat
Professional Waffler
20 Year Member
Liked
Loved
Community Favorite
iTrader: (2)
 
Joined: May 2004
Posts: 27,262
Likes: 585
From: either at work or on way :)
Default

id take the head off and take to the spark erroders to get them out.
Reply
Old Nov 22, 2010 | 02:56 PM
  #5  
tabetha's Avatar
tabetha
20K+ Super Poster.
 
Joined: Jul 2006
Posts: 24,596
Likes: 4
From: uk
Default

Easy diy, you can make a fixture to hold the drill when drilling the stud, as it will want to slip off the stud, just weld a tube onto a bit of metal bolted down(using other stud) centred over the broken stud.
Best bet by a long shot though is head off and a decent engine shop, the waterways are VERY close to the bottom of the studs.
tabetha
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
jessie_rs
Restorations, Rebuilds & Projects.
62
Aug 6, 2019 09:27 PM
Cosnada
Ford RS Cosworth Parts for Sale
10
Jan 7, 2016 05:30 PM
mjonathan24
Ford RS Cosworth Parts for Sale
2
Oct 29, 2015 10:39 PM
caprixpack
General Car Related Discussion.
0
Sep 25, 2015 07:53 PM
wheelwizardrefurbs
Technical help Q & A
1
Sep 21, 2015 06:42 AM




All times are GMT. The time now is 11:52 PM.