Zetec Turbo on Megasquirt, new Turbo arrived. GT2871R :P
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Well, here's some pics of my ZVH rst project.
Work done so far include full respray , bigger brakes , 2.0 ZVH turbo engine but still running MFI
Just started to convert to EFI using megasquirt yesterday.
Here's some pics


Work done so far include full respray , bigger brakes , 2.0 ZVH turbo engine but still running MFI
Just started to convert to EFI using megasquirt yesterday.
Here's some pics


Last edited by Gregor; Jan 22, 2010 at 06:17 PM.
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Took off the head and all the MFI stuff already...
Waiting for the EFI head i'm working on at the moment

So much space over the gearbox... so finally some room for my oilcooler..
Waiting for the EFI head i'm working on at the moment

So much space over the gearbox... so finally some room for my oilcooler..
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Inletports On the EFI head are ready to go.... Have to find me some time to do the exhaustports this week and order a new gasker and bolts to put the head on .


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Originally Posted by bonus_boy
looks pretti kool tha! 

Originally Posted by Twins
Very nice ,saw this at landgraaf 

Originally Posted by Willem
Nice job m8!


Received the MS kit last week.
The brains...with boostcontrol, launchcontrol an 4 bar mapsensor

Inovate Wideband lambda kit with display..

Nice wiring loom...

boostcontrolvalve, AIT sensor and TPS...

I won't be getting bored the upcoming weeks
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Originally Posted by morley88
Hiya mate, wots involved in swapping to efi, and what are the advantages, other than space above the gearbox?
Involved is : you need a efi head, injectors, fuel rail, frst/efi or stand alone management, wiring loom adapted, efi inlet, EFI flywheel with cps and some more .... lots of Mfi--> Efi comversion topics here on PF ..
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Originally Posted by Berry RST
finally......
It's about time
The space near the gearbox is great!!! I know!!! Plenty of room for a big filter and oil-cooler!
And how are things with the downpipe??
Cheers Berry
It's about time
The space near the gearbox is great!!! I know!!! Plenty of room for a big filter and oil-cooler!
And how are things with the downpipe??
Cheers Berry
Have to work on it anyways because of the fitment of thme lambda sensor..
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Originally Posted by morley88
Gregor,
so wots the spec of yours?? what management were you using etc...
also just out of interest, wot gearbox do you use??
thanks
so wots the spec of yours?? what management were you using etc...
also just out of interest, wot gearbox do you use??
thanks
spec was : 2.0 ZVH with accrelite pistons CR 8:1
standard head with kent 35
MDS chip, k&n, scorpion 2.5"
Samco's, alu rad, cos intercooler
adj cam poulie, -31 acruator.
AP fast road clutch.
New spec: As old but with AP paddle clutch
Megasquirt 1V3 ecu with wide band lambda
2wd cosworth turbo
13 row oil cooler
At home ported and polished efi head.
hopefully a grs intercooler if i ever get it send here,,, :S
Already driving it with a stage 1 box from the gearboxman but wondering how long it wil cope with the increased power..
cheers
Last edited by Gregor; Mar 15, 2008 at 05:46 AM.
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Exhaust side of the head all done now... zo waiting for bolts and gastket to put it on..

Also made some bonnet spacers to help cool the engine... and looks nice as wel



Also made some bonnet spacers to help cool the engine... and looks nice as wel


What bolts and gasket are you planing to use?
I've used felpro and standard RST head bolts as I was advised to use stretch ones, but to use them I had to machine the head in the place where bolts sit to go deeper by 8 mm
I've used felpro and standard RST head bolts as I was advised to use stretch ones, but to use them I had to machine the head in the place where bolts sit to go deeper by 8 mm
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Originally Posted by Maki
What bolts and gasket are you planing to use?
I've used felpro and standard RST head bolts as I was advised to use stretch ones, but to use them I had to machine the head in the place where bolts sit to go deeper by 8 mm
I've used felpro and standard RST head bolts as I was advised to use stretch ones, but to use them I had to machine the head in the place where bolts sit to go deeper by 8 mm
Had it like this the last 2 years on my mfi ZVH.
Originally Posted by Gregor
I'm Going to use a felpro gasket and cougar stretch bolts wich have to be shortened by about an inch or so.
Had it like this the last 2 years on my mfi ZVH.
By the way did you study MS wiring already?
Originally Posted by JeroentjeRS
@ maki.
The wiring for the MS isnt that difficult mate. They are al marked.
The wiring for the MS isnt that difficult mate. They are al marked.

And at the moment I'm stuck with fidle valve so was wondering maybe Gregor has thought about it already.
Originally Posted by JeroentjeRS
Ah ok. Why didn't you bought the MS loom then? it isnt that expensive. 
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Originally Posted by Maki
Originally Posted by Gregor
I bought the MS loom so its all marked.... 
Last edited by Gregor; Mar 15, 2008 at 05:46 AM.
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Did some work again...
reground the valves/valveseats, put on new valvestemseals, put on the springs+valves,cam, thermostathousing and adj pulley.



Weird thing is the cam looks a littte off-set... but seems to have ran like this the whole time so shouldn't be a problem.
Got the bolts for the head and some other gaskets and nuts from the ford dealer.
Now waiting for the headgasket from burton so all can go on the bottom end
reground the valves/valveseats, put on new valvestemseals, put on the springs+valves,cam, thermostathousing and adj pulley.



Weird thing is the cam looks a littte off-set... but seems to have ran like this the whole time so shouldn't be a problem.
Got the bolts for the head and some other gaskets and nuts from the ford dealer.
Now waiting for the headgasket from burton so all can go on the bottom end
Originally Posted by Gregor
Weird thing is the cam looks a littte off-set... but seems to have ran like this the whole time so shouldn't be a problem
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Originally Posted by Maki
Originally Posted by Gregor
Weird thing is the cam looks a littte off-set... but seems to have ran like this the whole time so shouldn't be a problem
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While waiting for the headgastket , started to renew the brakelines as something wasn't right in the lines that were there.... the brakes didn't respond verry well so all new lines in there with a wilwood brake bias valve for the rear..
some pics..







When the cos brakes are reconditioned they're coming back on with the braided hodes
some pics..







When the cos brakes are reconditioned they're coming back on with the braided hodes







