Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

Project "Rusty" resto of S1 update 06/01/08

Thread Tools
 
Search this Thread
 
Old Sep 17, 2004 | 09:09 AM
  #1  
Rossco's Avatar
Rossco
Thread Starter
PassionFord Post Whore!!
 
Joined: May 2004
Posts: 4,976
Likes: 0
From: Near Ipswich.
Default Project "Rusty" resto of S1 update 06/01/08

Just a few pics as i can not remember the last time i posted some, infact i have not posted any since Passionford crashed and all my thread was deleated

Anyway he is a few just to prove the project is still on going and is very slowly be finished



New and hopefully improved brake set up, Cossie 4x4 calipers and 2wd discs





Makes a bit of a change from the normal silver i thought, hope people like them???



Not a lot of room, the caliper just touches the wheel weight!
Reply
Old Sep 17, 2004 | 09:26 AM
  #2  
Smit's Avatar
Smit
The 60ft Launch King
iTrader: (5)
 
Joined: May 2003
Posts: 23,682
Likes: 9
From: Ipswich, Suffolk
Default

cheapest calipers on the planet them
Reply
Old Sep 17, 2004 | 09:35 AM
  #3  
mark's Avatar
mark
PassionFord Post Whore!!
 
Joined: May 2003
Posts: 8,336
Likes: 2
From: HIGHBURY NORTH LONDON
Default

that looks fooking mint
Reply
Old Sep 17, 2004 | 10:02 AM
  #4  
Adam_BlackRS's Avatar
Adam_BlackRS
Ex Ford Man
 
Joined: May 2003
Posts: 6,725
Likes: 0
From: West Sussex
Default

Nice one

Hows the rest of the car coming along ??
Reply
Old Sep 17, 2004 | 06:04 PM
  #5  
Rossco's Avatar
Rossco
Thread Starter
PassionFord Post Whore!!
 
Joined: May 2004
Posts: 4,976
Likes: 0
From: Near Ipswich.
Default

The word "slowly" springs to mind!!!! lol
Reply
Old Nov 14, 2004 | 10:47 AM
  #6  
Rossco's Avatar
Rossco
Thread Starter
PassionFord Post Whore!!
 
Joined: May 2004
Posts: 4,976
Likes: 0
From: Near Ipswich.
Default

Aint had much time over the last few months but had had time to do a few bits and bobs, what do you think?









Just gotta finish making the front part now, then paint the cage and the inside of the car then put it all back in....
Reply
Old Nov 14, 2004 | 01:17 PM
  #7  
luke89's Avatar
luke89
Team HOTHOT!
iTrader: (1)
 
Joined: Apr 2004
Posts: 4,166
Likes: 1
From: Reading, Berkshire
Default

lookin good like the black s1 rims
Reply
Old Nov 14, 2004 | 03:00 PM
  #8  
Moose 130's Avatar
Moose 130
Advanced PassionFord User
 
Joined: Jun 2003
Posts: 2,435
Likes: 0
From: Berkshire
Default

please tell me that's not a kink in the main hoop of the roll bar, next to the B piller and indow line.
Reply
Old Nov 14, 2004 | 08:45 PM
  #9  
Rossco's Avatar
Rossco
Thread Starter
PassionFord Post Whore!!
 
Joined: May 2004
Posts: 4,976
Likes: 0
From: Near Ipswich.
Default

please tell me that's not a kink in the main hoop of the roll bar, next to the B piller and indow line.
It is mate, the pipe bender is proper shite , iam thinking about welding a bit in instead.
Reply
Old Nov 22, 2004 | 06:26 PM
  #10  
AJC's Avatar
AJC
10K+ Poster!!
20 Year Member
Liked
Loved
Community Favorite
iTrader: (6)
 
Joined: Oct 2004
Posts: 13,368
Likes: 84
From: Preston, Lancs
Default

alright mate, i have some sierra cossie calipers, what did you have to do to get em on, i have been told that discs should fit straight on. cheers
Reply
Old Nov 22, 2004 | 10:19 PM
  #11  
Rossco's Avatar
Rossco
Thread Starter
PassionFord Post Whore!!
 
Joined: May 2004
Posts: 4,976
Likes: 0
From: Near Ipswich.
Default

The caliper on mine are 4x4 ones they go stright on you just have to put a washer between then and the mounting bracket to space them out 2-3mm, the discs i used are 2wd ones because they are bigger and they go stright on
Reply
Old Dec 15, 2004 | 12:44 PM
  #12  
Rossco's Avatar
Rossco
Thread Starter
PassionFord Post Whore!!
 
Joined: May 2004
Posts: 4,976
Likes: 0
From: Near Ipswich.
Default

Ive had a bit of spare time to crack on with the S1 over the last couple of weeks here are some pics:







Then to make sure all the interior still fits:





Yes i know ive cut the dash to fit round the cage, hope its not causeing to many lol. But as a saw it the dash was not mint so dont worry about it.







I know the door bars are a lot lower than they should be, but the cage is not ment to be FIA approved it more for show, lol. Its also been a nightmare tying to work around all the trim in the car, even the door cards still fit and speaker kick well covers
I now need to fit some more parts before i can remove the cage and paint all the inside of the car and the cage its self, so if anyone has an EFI XR3I complete wiring loom is uncut condiction they want to sell PM me.
Reply
Old Dec 15, 2004 | 01:48 PM
  #13  
Deerhunter's Avatar
Deerhunter
formerly uyo1972
iTrader: (2)
 
Joined: May 2004
Posts: 1,048
Likes: 0
From: the midlands
Default

keep up the great work
Reply
Old Dec 15, 2004 | 03:59 PM
  #14  
Dazzi_S2's Avatar
Dazzi_S2
Regular Contributor
 
Joined: May 2004
Posts: 347
Likes: 0
From: Aberdeen
Default

Very nice mate, love the black wheels
Reply
Old Dec 15, 2004 | 07:16 PM
  #15  
Rossco's Avatar
Rossco
Thread Starter
PassionFord Post Whore!!
 
Joined: May 2004
Posts: 4,976
Likes: 0
From: Near Ipswich.
Default

The wheels aint black they are antrictie (spelling) i will try and take a better pic.
Reply
Old Dec 16, 2004 | 07:09 AM
  #16  
Twins's Avatar
Twins
15K+ Super Poster!!
iTrader: (18)
 
Joined: Sep 2004
Posts: 18,043
Likes: 118
From: ESSEX
Default

Looking good
Reply
Old Dec 16, 2004 | 12:08 PM
  #17  
Zetec_mk4_XR3i's Avatar
Zetec_mk4_XR3i
PassionFord Post Troll
20 Year Member
 
Joined: Sep 2003
Posts: 2,948
Likes: 27
From: Sunny Dunfermline, Fife
Default

Lookin sweet, look forward to seein the finished article!
Reply
Old Dec 16, 2004 | 02:30 PM
  #18  
luke89's Avatar
luke89
Team HOTHOT!
iTrader: (1)
 
Joined: Apr 2004
Posts: 4,166
Likes: 1
From: Reading, Berkshire
Default

looking good
Reply
Old Dec 16, 2004 | 06:59 PM
  #19  
Smit's Avatar
Smit
The 60ft Launch King
iTrader: (5)
 
Joined: May 2003
Posts: 23,682
Likes: 9
From: Ipswich, Suffolk
Default

getting there my boy
Reply
Old Dec 17, 2004 | 04:37 AM
  #20  
vroooom ptssssh's Avatar
vroooom ptssssh
It Wasnt Me!
 
Joined: May 2003
Posts: 22,752
Likes: 8
From: Scottyland
Default

Sweeeeeeeet lets c pics of it finnished with them wheels when u get it done i was thinkin of doin the same!
Reply
Old Dec 17, 2004 | 09:33 AM
  #21  
Rossco's Avatar
Rossco
Thread Starter
PassionFord Post Whore!!
 
Joined: May 2004
Posts: 4,976
Likes: 0
From: Near Ipswich.
Default

Yep looks proper tough on dark rims dont it
Reply
Old Dec 17, 2004 | 04:46 PM
  #22  
rich p xr2t's Avatar
rich p xr2t
I've found that life I needed.. It's HERE!!
 
Joined: Nov 2004
Posts: 1,446
Likes: 0
From: ESSEX canvey island
Default

Rossco,
lookin sweet as mate!!!
Reply
Old Dec 19, 2004 | 11:09 AM
  #23  
Rossco's Avatar
Rossco
Thread Starter
PassionFord Post Whore!!
 
Joined: May 2004
Posts: 4,976
Likes: 0
From: Near Ipswich.
Default

Here is a better pic of one of the rims

Reply
Old Dec 19, 2004 | 06:03 PM
  #24  
M K's Avatar
M K
10K+ Poster!!
iTrader: (9)
 
Joined: May 2004
Posts: 10,865
Likes: 61
From: Essex
Default

looking sweet mate

Reply
Old Dec 19, 2004 | 09:16 PM
  #25  
BillyCabrio's Avatar
BillyCabrio
10K+ Poster!!
iTrader: (1)
 
Joined: Jun 2003
Posts: 13,450
Likes: 2
From: Dartford, Kent - Home of the two way one way system.
Default

Originally Posted by Rossco
The caliper on mine are 4x4 ones they go stright on you just have to put a washer between then and the mounting bracket to space them out 2-3mm, the discs i used are 2wd ones because they are bigger and they go stright on
2-3mm!!

Thought it was meant to be a 1mm spacer!!
Reply
Old Dec 19, 2004 | 10:48 PM
  #26  
Orionzetec's Avatar
Orionzetec
Wahay!! I've lost my Virginity!!
 
Joined: May 2004
Posts: 97
Likes: 0
Default

Gonna look sweeet m8
Keep up the great work
Who done the black rims 4 ya?
Reply
Old Dec 20, 2004 | 09:06 AM
  #27  
Rossco's Avatar
Rossco
Thread Starter
PassionFord Post Whore!!
 
Joined: May 2004
Posts: 4,976
Likes: 0
From: Near Ipswich.
Default

Thought it was meant to be a 1mm spacer!!
Probally is mate, i reckon the washer is 1-1.5mm think

Who done the black rims 4 ya?
Done them all myself mate, i run my own small body shop, kind of helps
Reply
Old Dec 20, 2004 | 09:17 AM
  #28  
Rossco's Avatar
Rossco
Thread Starter
PassionFord Post Whore!!
 
Joined: May 2004
Posts: 4,976
Likes: 0
From: Near Ipswich.
Default

Here are some of the older pics i have, they were all posted up on here before Passion Ford crashed and they were all wipped.



They photo from the advert, some of you might reckonise it as Thrush`s.



Dont the wheels look nice? The car dont look to bad in the pics, but it really is a rotton pig, as the pics latter on will show, i brought the car nowing this and the price also reflected this



Complete strip down to bear shell, this is when you really find how rotton the thing is

Part of one of the rotton floor pans cut out.



New floor pan all welded in

More rot, this is the inner skin of the A piller, where the door bolts on, no wonder the door was a bit wobbly



A bigger pic of the A piller.



The top of the inner wing, the bolts are the bonnet hinge bolts, the front end of the car was tearing off
Reply
Old Jan 18, 2005 | 10:24 AM
  #29  
Rossco's Avatar
Rossco
Thread Starter
PassionFord Post Whore!!
 
Joined: May 2004
Posts: 4,976
Likes: 0
From: Near Ipswich.
Default

Right time for a few more pics:



The roll cage removed and primed up and ready to rub down and paint, hopefully i wont have to remove it again its a nightmare to get out



The rear floor all primed and ready to also be rubbed down and painted, its gonna have to be good as no rear seats or carpets are going back in, just the side panel trims, which have all got to be cleaned and fitted before the cage goes back in.



The front section of the floor all painted and ready for the carpet to go back in and hide all the nice paint up



Looking much better now, all the rust has finally gone hopefully never to return!!!
Reply
Old Jan 18, 2005 | 03:11 PM
  #30  
Glenn5's Avatar
Glenn5
I've found that life I needed.. It's HERE!!
 
Joined: May 2004
Posts: 1,244
Likes: 0
Default

good job be worth in the end
Reply
Old Jan 18, 2005 | 05:38 PM
  #31  
Twins's Avatar
Twins
15K+ Super Poster!!
iTrader: (18)
 
Joined: Sep 2004
Posts: 18,043
Likes: 118
From: ESSEX
Default

Looking awesome,lot of work there
Reply
Old Jan 19, 2005 | 12:18 PM
  #32  
Rossco's Avatar
Rossco
Thread Starter
PassionFord Post Whore!!
 
Joined: May 2004
Posts: 4,976
Likes: 0
From: Near Ipswich.
Default

Thanks been busy again today, have painted the roll cage and about to paint the rest of the inside, hopefully will get some more pics up latter.
Reply
Old Jan 22, 2005 | 09:45 PM
  #33  
tonyturbo's Avatar
tonyturbo
Advanced PassionFord User
 
Joined: Nov 2004
Posts: 1,895
Likes: 0
From: dumfries
Default

Reply
Old Jan 22, 2005 | 10:25 PM
  #34  
Lee Reynolds's Avatar
Lee Reynolds
Professional Waffler
20 Year Member
Liked
Loved
Community Favorite
 
Joined: May 2003
Posts: 25,714
Likes: 129
From: south yorkshire
Default

looking good matey
Reply
Old Jan 23, 2005 | 08:55 AM
  #35  
Smit's Avatar
Smit
The 60ft Launch King
iTrader: (5)
 
Joined: May 2003
Posts: 23,682
Likes: 9
From: Ipswich, Suffolk
Default

getting there buddy
Reply
Old Jan 25, 2005 | 09:03 AM
  #36  
mark's Avatar
mark
PassionFord Post Whore!!
 
Joined: May 2003
Posts: 8,336
Likes: 2
From: HIGHBURY NORTH LONDON
Default

top work there m8 i rember how bad the car was when matt had it lol

Reply
Old Feb 15, 2005 | 10:36 AM
  #37  
Rossco's Avatar
Rossco
Thread Starter
PassionFord Post Whore!!
 
Joined: May 2004
Posts: 4,976
Likes: 0
From: Near Ipswich.
Default

Update time again, ive done a few bits to it over the last few weeks, here are some pics:



The wiring loom is slowly going back in, the loom is in a right state, its had bits cut into it all over the place, its also having the crappy MFI management removed and EFI management added.



Cage and some trim added to the rear of the car too, just got to tidy up the rear 1/4 card where it meets the roll cage.



New dash board pods for 3 52mm gauges going in the upper centre heater vents, a Turbo Display going in the upper centre speaker hole and the other part is the new barrary tray which is going in the boot.



Ive now got all the bits to put the gearbox back together, iam hoping its going to work, basicly iam using a late BC box from a mk6 Escort, this has bigger diff bearings and a improved shift mech inside, it should also be higher geared too as its from a derv, its also having the LSD added from the orignal gear box.
Reply
Old Feb 15, 2005 | 10:40 AM
  #38  
Rossco's Avatar
Rossco
Thread Starter
PassionFord Post Whore!!
 
Joined: May 2004
Posts: 4,976
Likes: 0
From: Near Ipswich.
Default

WTF has happened to my camera in the last couple of updates, the pic quilaty is crap
Reply
Old Feb 15, 2005 | 12:00 PM
  #39  
N1C4T3N's Avatar
N1C4T3N
Too many posts.. I need a life!!
 
Joined: May 2004
Posts: 869
Likes: 0
From: Teesside
Default

love the black cage on the white of the car
Reply
Old Mar 6, 2005 | 10:46 AM
  #40  
Rossco's Avatar
Rossco
Thread Starter
PassionFord Post Whore!!
 
Joined: May 2004
Posts: 4,976
Likes: 0
From: Near Ipswich.
Default

The cam cover for the new engine all painted............. Oh it seams to be a 16V cam cover



Dont worry it aint painted with huge metal flake thats dust!!
Reply



All times are GMT. The time now is 02:57 AM.