Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

Project "Rusty" resto of S1 update 06/01/08

Thread Tools
 
Search this Thread
 
Old 04-05-2005, 10:59 AM
  #41  
Rossco
PassionFord Post Whore!!
Thread Starter
 
Rossco's Avatar
 
Join Date: May 2004
Location: Near Ipswich.
Posts: 4,976
Likes: 0
Received 0 Likes on 0 Posts
Default

I have not really had much time to get on with the car, over the last couple of months, but i have bought a few bits for it, this being one of them:



My mate has also been cracking on with my engine so hopefully that will be back soon, and the gear box is nearly ready to be painted and go back together.
Old 19-05-2005, 09:46 AM
  #42  
Fiesta SuperSport
Regular Contributor
 
Fiesta SuperSport's Avatar
 
Join Date: Nov 2004
Location: Ipswich
Posts: 346
Likes: 0
Received 0 Likes on 0 Posts
Default

Foooook Rossco Mate!!!!

I really better had come round and see ya, the S1 has come on loads since the last time I saw it!

Its looking badboy mate

I really better had get on with at least one of my cars, lol

Stevie
Old 19-05-2005, 11:27 AM
  #43  
Rossco
PassionFord Post Whore!!
Thread Starter
 
Rossco's Avatar
 
Join Date: May 2004
Location: Near Ipswich.
Posts: 4,976
Likes: 0
Received 0 Likes on 0 Posts
Default

Hello mate, yeh its getting on a bit, been well busy the last couple of weeks sorting out my old mans cossie

Will have to start another resto thread for his car too.

FFS sort one of your little projects out!!
Old 10-06-2005, 02:54 PM
  #44  
Red16
10K+ Poster!!
 
Red16's Avatar
 
Join Date: Jun 2003
Location: South Shields
Posts: 10,788
Likes: 0
Received 2 Likes on 2 Posts
Default

excellent work goin on there will be tremendous when finished
Old 11-06-2005, 03:03 PM
  #45  
Thrush
Irritating c........

iTrader: (1)
 
Thrush's Avatar
 
Join Date: May 2003
Location: The Dark Side of the Moon...
Posts: 21,265
Received 147 Likes on 126 Posts
Default

Originally Posted by mark
top work there m8 i rember how bad the car was when matt had it lol

I don't know how you could remember it Mark- you never saw it

Ross - holy crap dude! Thats a lot of work you done on it! I barely recognise it anymore I still don't think you'll ever finish it tho
Old 11-06-2005, 05:12 PM
  #46  
Rossco
PassionFord Post Whore!!
Thread Starter
 
Rossco's Avatar
 
Join Date: May 2004
Location: Near Ipswich.
Posts: 4,976
Likes: 0
Received 0 Likes on 0 Posts
Default

I know tell me about it mate, ive spent all me time lately sorting out my dads new little project, a Saff Cossie!!

Will defo get there in the end though, to be fair I think the worst has been done now.

Good to see you back too Matt, aint seen you on here for a while now.
Old 04-07-2005, 09:14 AM
  #47  
Rossco
PassionFord Post Whore!!
Thread Starter
 
Rossco's Avatar
 
Join Date: May 2004
Location: Near Ipswich.
Posts: 4,976
Likes: 0
Received 0 Likes on 0 Posts
Default

Small update time:

After lots of research, searching scrapyards and having mates who are into Rovers the head and inlet manifold are starting to take shape.



As you can see iam using a Rover inlet, its a hybrid one though as the top part came off a rover turbo and the bottom part came off a N/A Rover 820i, only a couple of the bolt holes line up so they are going to need redrilling too.



You can see why Rover inlets are soo good now, look how well the ports line up, you will also notice that the head has had quite a lot of welding done to it as we did not want to use plates to join the inlet to the head.



You can see a bit more of the welding here part of the bottom of the head had been built up so the inlet faces up spot on, you also might be able to spot that iam using a 2000 Focus head as they have solid lifters and 1mm bigger inlet valves.



Plenty of clearence and looks factory fit.

The next jobs are to mount all the FRST sensors in the new head and inlet manifold, cut the end of the inlet manifold off and make a new face up for the FRST throttle body, face the head up and cut the valves into the head and then thats one part of the engine done
Old 04-07-2005, 11:08 AM
  #48  
CliffRS4
PassionFord Post Whore!!
iTrader: (1)
 
CliffRS4's Avatar
 
Join Date: Jun 2003
Location: Hertfordshire
Posts: 4,449
Likes: 0
Received 0 Likes on 0 Posts
Default

Looking good
Old 08-07-2005, 10:12 AM
  #49  
BillyCabrio
10K+ Poster!!
iTrader: (1)
 
BillyCabrio's Avatar
 
Join Date: Jun 2003
Location: Dartford, Kent - Home of the two way one way system.
Posts: 13,450
Received 2 Likes on 2 Posts
Default

Quite a transformation there, well done fella and keep it up
Old 17-08-2005, 12:33 PM
  #50  
JamieMS
PassionFord Regular
 
JamieMS's Avatar
 
Join Date: Jun 2003
Posts: 417
Likes: 0
Received 0 Likes on 0 Posts
Default

I almost bought this S1 before Thrush had it! Engine was a little boost happy on the test drive and the ride was a little sloppy when chucked about. Looking at the older pictures looks like i got away from buying a wrong'n as i would not have had the time or commitment to restore it as well as it's looking today! If i had bought it it would be dead now!

Top marks to you Rossco job well done if you ask me.
Old 17-08-2005, 05:59 PM
  #51  
JeffJ
Wahay!! I've lost my Virginity!!
 
JeffJ's Avatar
 
Join Date: May 2004
Posts: 87
Likes: 0
Received 0 Likes on 0 Posts
Default

Sweet mate!! some nice work there its gonna look quality on them blk rims!
Old 16-09-2005, 05:13 PM
  #52  
orion_crazy_carl
orion=mini saff
iTrader: (3)
 
orion_crazy_carl's Avatar
 
Join Date: Jun 2003
Location: suffolk Drives:orion mk2 zetec
Posts: 3,505
Likes: 0
Received 2 Likes on 2 Posts
Default

lookin pukka mate,thts wht ya ya been doing instead of tills bumpers and u took the piss out my welding???
Old 17-09-2005, 02:52 PM
  #53  
nigel b
PassionFord Post Troll
 
nigel b's Avatar
 
Join Date: May 2003
Posts: 2,775
Likes: 0
Received 21 Likes on 19 Posts
Default

did you re do the roll cage where the kinks were in the end?

looking good so far
Old 23-09-2005, 06:51 PM
  #54  
mike77cos
PassionFord Post Whore!!
 
mike77cos's Avatar
 
Join Date: Jul 2004
Location: Cornwall and tis beautiful
Posts: 5,120
Received 2 Likes on 2 Posts
Default

Old 28-12-2005, 07:53 PM
  #55  
Rossco
PassionFord Post Whore!!
Thread Starter
 
Rossco's Avatar
 
Join Date: May 2004
Location: Near Ipswich.
Posts: 4,976
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by nigel b
did you re do the roll cage where the kinks were in the end?

looking good so far
They were plated over for strengh mate

Anyway ive been busy on her again over the last few weeks and here is the result:



Both fron doors in polyester.





Complete shell in polyesyer.



Doors now in primer.

Now for a couple of pics i have been waiting and working hard for a while.........







We have some paint at last!!

Should have the doors painted by the weekend and maybe the shell and boot lid in primer
Old 28-12-2005, 08:50 PM
  #56  
BILLY
Advanced PassionFord User
 
BILLY's Avatar
 
Join Date: Nov 2004
Location: Mansfield, Notts
Posts: 1,525
Likes: 0
Received 0 Likes on 0 Posts
Default

Looks mint mate . Hope my cossie looks this good if I ever get it done
Old 28-12-2005, 10:17 PM
  #57  
CliffRS4
PassionFord Post Whore!!
iTrader: (1)
 
CliffRS4's Avatar
 
Join Date: Jun 2003
Location: Hertfordshire
Posts: 4,449
Likes: 0
Received 0 Likes on 0 Posts
Default

Coming along really well, can't wait to see some more updates
Old 28-12-2005, 10:38 PM
  #58  
Smit
The 60ft Launch King
iTrader: (5)
 
Smit's Avatar
 
Join Date: May 2003
Location: Ipswich, Suffolk
Posts: 23,682
Received 9 Likes on 8 Posts
Default

Bout time
Old 28-12-2005, 10:47 PM
  #59  
nolag
15000
 
nolag's Avatar
 
Join Date: Dec 2005
Location: just past you
Posts: 43
Likes: 0
Received 0 Likes on 0 Posts
Default

Old 29-12-2005, 06:05 AM
  #60  
Twins
15K+ Super Poster!!
iTrader: (18)
 
Twins's Avatar
 
Join Date: Sep 2004
Location: ESSEX
Posts: 18,043
Received 118 Likes on 110 Posts
Default

Very nice
Old 29-12-2005, 08:54 AM
  #61  
rich p xr2t
I've found that life I needed.. It's HERE!!
 
rich p xr2t's Avatar
 
Join Date: Nov 2004
Location: ESSEX canvey island
Posts: 1,446
Likes: 0
Received 0 Likes on 0 Posts
Default

comming along nicely there mate
Old 31-12-2005, 04:10 PM
  #62  
Rossco
PassionFord Post Whore!!
Thread Starter
 
Rossco's Avatar
 
Join Date: May 2004
Location: Near Ipswich.
Posts: 4,976
Likes: 0
Received 0 Likes on 0 Posts
Default

Cheers peeps, as ive been on holiday all week, ive had the spray gun out again









Well thats both doors done, they look the tits
Old 31-12-2005, 04:18 PM
  #63  
rich p xr2t
I've found that life I needed.. It's HERE!!
 
rich p xr2t's Avatar
 
Join Date: Nov 2004
Location: ESSEX canvey island
Posts: 1,446
Likes: 0
Received 0 Likes on 0 Posts
Default

looking really nice matey, comming along well
Old 31-12-2005, 04:20 PM
  #64  
Rossco
PassionFord Post Whore!!
Thread Starter
 
Rossco's Avatar
 
Join Date: May 2004
Location: Near Ipswich.
Posts: 4,976
Likes: 0
Received 0 Likes on 0 Posts
Default

Well as Smit says, it is about time, i have owned the car now just over 2 years and ive only driven it once

I just hope it is gonna work after all this
Old 31-12-2005, 04:34 PM
  #65  
Smit
The 60ft Launch King
iTrader: (5)
 
Smit's Avatar
 
Join Date: May 2003
Location: Ipswich, Suffolk
Posts: 23,682
Received 9 Likes on 8 Posts
Default

WTF is tuffty doing in the background? Pretending to be a ghost? fpmsl
Old 31-12-2005, 04:46 PM
  #66  
Twins
15K+ Super Poster!!
iTrader: (18)
 
Twins's Avatar
 
Join Date: Sep 2004
Location: ESSEX
Posts: 18,043
Received 118 Likes on 110 Posts
Default

Cracking finish on those doors
Old 31-12-2005, 05:24 PM
  #67  
COSSIEGAZ
PassionFord Regular
 
COSSIEGAZ's Avatar
 
Join Date: May 2004
Location: ST.ALBANS
Posts: 351
Received 25 Likes on 23 Posts
Default

rossco havent spoken to ya in ages fella. its gaz who use to have the orange nova a few years back.

your s1 looks sweet since the last pics i saw and last time i talked to ya.

cant wait to see it all done and when i come up to ipswich to see a few guys ill come see ya and have a look at ya s1.

do you still work at the petrol station near henry's house?
Old 31-12-2005, 05:41 PM
  #68  
Rossco
PassionFord Post Whore!!
Thread Starter
 
Rossco's Avatar
 
Join Date: May 2004
Location: Near Ipswich.
Posts: 4,976
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Smit
WTF is tuffty doing in the background? Pretending to be a ghost? fpmsl
Thats my dad you penis, his holding up the curtain trying to stop the light as it was foookin up the picture
Old 31-12-2005, 06:34 PM
  #69  
CliffRS4
PassionFord Post Whore!!
iTrader: (1)
 
CliffRS4's Avatar
 
Join Date: Jun 2003
Location: Hertfordshire
Posts: 4,449
Likes: 0
Received 0 Likes on 0 Posts
Default

Finish on the doors looks awesome
Old 01-01-2006, 05:24 PM
  #70  
Thrush
Irritating c........

iTrader: (1)
 
Thrush's Avatar
 
Join Date: May 2003
Location: The Dark Side of the Moon...
Posts: 21,265
Received 147 Likes on 126 Posts
Default



I went to the petrol station earlier for some smokes and there was a guy in there under the hood of his S1 and it reminded me how much I do actually miss having one I still fecking love em, and if I could, I'd deffo have another But accomodation is top of the priority list for me sadly

She's looking good tho Ross, your paint skills are great - those doors and bonnet look superb!!!!
Old 01-01-2006, 05:44 PM
  #71  
lmans123
I've found that life I needed.. It's HERE!!
 
lmans123's Avatar
 
Join Date: Jan 2005
Posts: 1,251
Likes: 0
Received 0 Likes on 0 Posts
Default

looking very smart
Old 01-01-2006, 07:53 PM
  #72  
Rossco
PassionFord Post Whore!!
Thread Starter
 
Rossco's Avatar
 
Join Date: May 2004
Location: Near Ipswich.
Posts: 4,976
Likes: 0
Received 0 Likes on 0 Posts
Default

Cheers everyone, comments like that really make you feel it is all worth it

Matt hopefully she will be at central day this year
Old 01-01-2006, 09:28 PM
  #73  
Tuffty
Virgin
 
Tuffty's Avatar
 
Join Date: Oct 2004
Posts: 11
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Rossco
Originally Posted by Smit
WTF is tuffty doing in the background? Pretending to be a ghost? fpmsl
Thats my dad you penis, his holding up the curtain trying to stop the light as it was foookin up the picture

Pmsl Not me!
Old 01-01-2006, 09:35 PM
  #74  
whitecossie
PassionFord Regular
 
whitecossie's Avatar
 
Join Date: Oct 2005
Location: tyne and wear
Posts: 495
Likes: 0
Received 0 Likes on 0 Posts
Default

looking good mate
Old 01-01-2006, 10:05 PM
  #75  
Lee Reynolds
Professional Waffler
 
Lee Reynolds's Avatar
 
Join Date: May 2003
Location: south yorkshire
Posts: 25,712
Received 127 Likes on 97 Posts
Default

Looking awesome
Old 01-01-2006, 10:13 PM
  #76  
Tuffty
Virgin
 
Tuffty's Avatar
 
Join Date: Oct 2004
Posts: 11
Likes: 0
Received 0 Likes on 0 Posts
Default

So who do you get to do all your paintwork then ross?
Old 01-01-2006, 10:15 PM
  #77  
Rossco
PassionFord Post Whore!!
Thread Starter
 
Rossco's Avatar
 
Join Date: May 2004
Location: Near Ipswich.
Posts: 4,976
Likes: 0
Received 0 Likes on 0 Posts
Default

Some right old dodgy bloke mate, but he is cheep so its all good

Wheres you sig?
Old 01-01-2006, 10:17 PM
  #78  
Tuffty
Virgin
 
Tuffty's Avatar
 
Join Date: Oct 2004
Posts: 11
Likes: 0
Received 0 Likes on 0 Posts
Default

lol Cheep's all good
Old 02-01-2006, 05:57 PM
  #79  
TILLIO
Advanced PassionFord User
 
TILLIO's Avatar
 
Join Date: Apr 2004
Location: IPSWICH
Posts: 2,399
Likes: 0
Received 0 Likes on 0 Posts
Default



Crikey, ya done some work on the lil fella

Lookin good
Old 02-01-2006, 09:31 PM
  #80  
fawdy
15000
 
fawdy's Avatar
 
Join Date: Sep 2005
Location: near leeds
Posts: 49
Likes: 0
Received 0 Likes on 0 Posts
Default

what a snotter that was. Well done for your commitment, you have suceeded where many would have probably given up. The zetec is a mint engine, i fitted one in my cabrio. I need to do the exact same thing and get a rover manifold. Mine has those dodgy bonnet raisers on cos it has a efi mk4 manifold on. You wont be disappointed!


Quick Reply: Project "Rusty" resto of S1 update 06/01/08



All times are GMT. The time now is 02:30 PM.