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Cossie Turbo problem

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Old Nov 13, 2003 | 05:43 PM
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Default Cossie Turbo problem

I have a 2wd saff, stage one, 4x4 intercooler and hybrid T3 turbo. the car holds 14-15psi. I am using a forge dump valve (6 allen key type with diaphram) The turbo is only 6 months old.

Today when driving and comiong off the accelerator, instead of the usual dump valve whooshm i am getting the chatter noise like you do when there is no dump valve fitted.

I haver taken the dump valve off, stripped it, cleaned it and put it back on but no change.

the dump valve is fitted on the turbo side of intercooler, and this has never happened before, until today!!

Any Ideas?

The car still seems to be boosting to usual 14-15psi
and goes down to -9psi vaccum. (these figs on my nomad boost guage)

CheeRS
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Old Nov 13, 2003 | 06:48 PM
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i get the same mate

i think and others may agree that its a fooking great sound
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Old Nov 13, 2003 | 06:57 PM
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The diaghragm is probably torn.

Put a small hose on the top and suck.. if you draw air, its knackered.
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Old Nov 13, 2003 | 07:27 PM
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i had a torn diaghragm, i was trying to get it to hold 1.4 bar

could get it to 1 bar then only half a turn on arm it went to 1.8 bar

took it apart and as stu said torn
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Old Nov 13, 2003 | 07:32 PM
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Not torn, checked the diaghragm when i took it apart, all seemed fine. When I bought the car it had a torn diaghragm and i put a new one in, been fine till today!!

Any other ideas?
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Old Nov 13, 2003 | 07:32 PM
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check it as i suggested rather than look for a tear mate.
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Old Nov 14, 2003 | 09:32 AM
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ok will do! and will report back tonight, cheers
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Old Nov 14, 2003 | 09:51 AM
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NP
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Old Nov 14, 2003 | 05:45 PM
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ok trying blowing and sucking but nothing! I am sure it is not torn. Any other ideas?

Also after futher driving today and testing, it only seems to be boosting to 13 psi and the vaccum drops right down to -12psi which seems alot?
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Old Nov 14, 2003 | 08:53 PM
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I am sure i had a similar problem like this and it was something to do with the amal valve pipes i think!

A pipe had come off and i remember it sounding like turbo chatter, cannot be sure which pipe though! think it was near the amal valve though!

Just have a check around,maybe not this but worth a go!


Dave.
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Old Nov 15, 2003 | 07:43 AM
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ok will look,

cheeRS
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Old Nov 15, 2003 | 05:10 PM
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All pipes to amal valve seem fine!\\Any more ideas guys?

CheeRS

Scot
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Old Nov 16, 2003 | 08:28 PM
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Could be a spring problem on the dump valve. Borrow a DV - if it now dumps then that's ur problem - just buy a piston-besed dump valve and don't look back. I WISH my Cosworth had that problem instead the REAL problem that's making my car very unreliable.
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Old Nov 17, 2003 | 03:51 PM
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Throw the D/V in the bin and plug it off
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Old Nov 19, 2003 | 09:38 AM
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still not bloddy working any more ideas?

CheeRS
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