Cosworth 4x4 No Spark!
#1
Cosworth 4x4 No Spark!
Ok, i parked my car in the garage about 4 weeks ago (it was running)
Thought today i would use it over christmas and it won't start, fuel pump running as it should but no spark
Where should i start or does anyone have some readings i should be getting off sensors?
Its got a MSD coil pack conversion MSD engine loom etc
Thought today i would use it over christmas and it won't start, fuel pump running as it should but no spark
Where should i start or does anyone have some readings i should be getting off sensors?
Its got a MSD coil pack conversion MSD engine loom etc
#2
PassionFord Post Whore!!
iTrader: (3)
Are you still running the standerd dizzy if so check the faze censer and it's gap . Next wot I would do is pull all the plugs out and if you have any new ones put them on the ht leads and put them on top of the rocker cover .
Then check the crank censer is clean no oil on it and the gap is right . I would think of the top of my head it will be one of these witch is the problem if not reply and we will have to look deeper into it it's a big help if you have a mate with a Cosworth that you can swop bits to find the problem but remember your running wasted spark from the way I'v read it so don't plug a none wasted spark ECU in as it will kill the ECU . All the best keep me up to speed
Then check the crank censer is clean no oil on it and the gap is right . I would think of the top of my head it will be one of these witch is the problem if not reply and we will have to look deeper into it it's a big help if you have a mate with a Cosworth that you can swop bits to find the problem but remember your running wasted spark from the way I'v read it so don't plug a none wasted spark ECU in as it will kill the ECU . All the best keep me up to speed
#3
Too many posts.. I need a life!!
BASIC FAULT FINDING GUIDE FOR COSSIE ECUS by Simon @ SECS
Check ALL gaps are OK phase = 0.25mm & TDC=0.6mm
NOTE: Some of these results can be affected by an alarm system or immobilizer. I have assumed the car has a 2.5 bar/3.0 bar map sensor.
If SECS monitor is fitted, unplug it! (A faulty monitor or incorrectly fitted can cause engine not to run)
1) Ensure ignition is OFF.
2) Remove rear of ecu plug cover and insert plug back into ecu.
3) Turn ignition back on (do not start engine)
4) MAIN POWER CHECK: Check for DC voltage of at least 11.5V between ecu pins 19 and 20.
5) REFERENCE CHECK: Check for DC voltage of around 4.8 to 5.2V between pins 11 and 30.
6) MAP SENSOR CHECK: Check for DC voltage of approx 1.8 to 2.5V between pins 11 and 15.
7) THROTTLE CLOSED:
4x4: Check for DC voltage less than 0.5V between pins 11 and 17.
2WD: Check for DC voltage greater than 4.5V between pins 11 and 17.
8) THROTTLE FULLY OPEN:
4x4: Check for DC voltage greater than 4.5V between pins 11 and 17.
2WD: check for DC voltage less than 0.5V between pins 11 and 17.
9) Turn ignition off, unplug ecu, and turn ignition back on (don’t forget immobilizer if fitted)
10) CRANK SENSOR: Check resistance between pins 3 and 4 between 300 and 1200 ohms.
11) CRANK SENSOR: Check AC voltage on pins 3 and 4 while cranking engine - should be at
least 2V.
11) PHASE SENSOR: Check resistance between pins 5 and 23 between 300 and 1200 ohms.
12) PHASE SENSOR: Check AC voltage on pins 5 and 23 while cranking engine - should be at
least 1.5 - 2V.
12) INJECTOR: Check resistance from pins 18 to 20 should be 2 to 5 ohms.
13) INJECTOR: Check resistance from pins 35 to 20 should be 2 to 5 ohms.
14) INJECTOR: Check resistance from pins 33 to 20 should be 2 to 5 ohms.
15) INJECTOR: Check resistance from pins 32 to 20 should be 2 to 5 ohms.
NOTE: INJECTOR TESTS MAY NEED MAIN RELAY ENERGISED ON L1 and L6 ecus (link pins 1 and 10 first)
16) IGNITION TRIGGER: Read voltage between pins 24 and 25, should be at least 4.5V.
17) IGNITION TEST: BEWARE DANGEROUS VOLTAGES ON PLUG/COIL LEADS.
Quickly link pins 24 and 25 on and off this will FIRE the ignition coil. Rotate dizzy by moving car in gear to point rotor arm at one plug lead and remove spark plug (earthing it on chassis or engine) to see spark. Try for each plug in turn. Or remove king lead at dizzy and place end within 1 centimetre of earth to see a big spark.
18) Place a temporary wire link from pin 1 to pin 10 (energises ecu power relay) - you should hear a click.
19) Quickly link pins 19 to 28 to test fuel pump runs.
20) COOLANT TEMP: Check resistance pins 29 and 11 for 800 ohms to 5000 ohms (depends on temp)
21) CHARGE TEMP: Check resistance pins 31 and 11 for 800 ohms to 5000 ohms (depends on temp)
This one has helped me quite some times.
Check ALL gaps are OK phase = 0.25mm & TDC=0.6mm
NOTE: Some of these results can be affected by an alarm system or immobilizer. I have assumed the car has a 2.5 bar/3.0 bar map sensor.
If SECS monitor is fitted, unplug it! (A faulty monitor or incorrectly fitted can cause engine not to run)
1) Ensure ignition is OFF.
2) Remove rear of ecu plug cover and insert plug back into ecu.
3) Turn ignition back on (do not start engine)
4) MAIN POWER CHECK: Check for DC voltage of at least 11.5V between ecu pins 19 and 20.
5) REFERENCE CHECK: Check for DC voltage of around 4.8 to 5.2V between pins 11 and 30.
6) MAP SENSOR CHECK: Check for DC voltage of approx 1.8 to 2.5V between pins 11 and 15.
7) THROTTLE CLOSED:
4x4: Check for DC voltage less than 0.5V between pins 11 and 17.
2WD: Check for DC voltage greater than 4.5V between pins 11 and 17.
8) THROTTLE FULLY OPEN:
4x4: Check for DC voltage greater than 4.5V between pins 11 and 17.
2WD: check for DC voltage less than 0.5V between pins 11 and 17.
9) Turn ignition off, unplug ecu, and turn ignition back on (don’t forget immobilizer if fitted)
10) CRANK SENSOR: Check resistance between pins 3 and 4 between 300 and 1200 ohms.
11) CRANK SENSOR: Check AC voltage on pins 3 and 4 while cranking engine - should be at
least 2V.
11) PHASE SENSOR: Check resistance between pins 5 and 23 between 300 and 1200 ohms.
12) PHASE SENSOR: Check AC voltage on pins 5 and 23 while cranking engine - should be at
least 1.5 - 2V.
12) INJECTOR: Check resistance from pins 18 to 20 should be 2 to 5 ohms.
13) INJECTOR: Check resistance from pins 35 to 20 should be 2 to 5 ohms.
14) INJECTOR: Check resistance from pins 33 to 20 should be 2 to 5 ohms.
15) INJECTOR: Check resistance from pins 32 to 20 should be 2 to 5 ohms.
NOTE: INJECTOR TESTS MAY NEED MAIN RELAY ENERGISED ON L1 and L6 ecus (link pins 1 and 10 first)
16) IGNITION TRIGGER: Read voltage between pins 24 and 25, should be at least 4.5V.
17) IGNITION TEST: BEWARE DANGEROUS VOLTAGES ON PLUG/COIL LEADS.
Quickly link pins 24 and 25 on and off this will FIRE the ignition coil. Rotate dizzy by moving car in gear to point rotor arm at one plug lead and remove spark plug (earthing it on chassis or engine) to see spark. Try for each plug in turn. Or remove king lead at dizzy and place end within 1 centimetre of earth to see a big spark.
18) Place a temporary wire link from pin 1 to pin 10 (energises ecu power relay) - you should hear a click.
19) Quickly link pins 19 to 28 to test fuel pump runs.
20) COOLANT TEMP: Check resistance pins 29 and 11 for 800 ohms to 5000 ohms (depends on temp)
21) CHARGE TEMP: Check resistance pins 31 and 11 for 800 ohms to 5000 ohms (depends on temp)
This one has helped me quite some times.
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