Technical help Q & A Got A technical problem with you car? Keep it in here where the techies hang out and we will try to solve it for you!!

cozy spun a shell 4k after rebuild? HELP

Thread Tools
 
Search this Thread
 
Old 03-04-2012, 04:57 PM
  #1  
richbogle
Regular Contributor
Thread Starter
 
richbogle's Avatar
 
Join Date: Feb 2009
Location: south lanarkshire
Posts: 289
Received 0 Likes on 0 Posts
Default cozy spun a shell 4k after rebuild? HELP

Hi guys im looking for advice! After removing the engine and takin sump of,i v found its spun a big eng shell on no4! I rebuilt the engine properly 4k ago using ACL bearings and at the time the engineer says all components lookd good for it (t m smith coatbridge) iv not had any bother till this.i find it very stressing and want the know the cause of it hapening? I changed the oil just b4 it hapend but i donf think its got anything to do with that.was using mobil 1 15 50 but due to it stop being made i put in a lucas oil which is 10 60. as soon as i heard it i new it was serious so shut it of. Thd crank is abit rough but not scored to death so mibi b saved.its a virgin crank. Takin everything bk to engineer 2moro. What i realy need to know is oil pump fucked now?? Oil presure never seemd 2 drop when it hapend! Heard people say DEFO change it and others say if it works DONT change it cos thers shitey copies out ther that will fuck up!!! so what will i do?? People say u can buy internals?? Or buy a kit with stronger spring to raise presure. Also prob need a conrod so if anyone has one let me know. Thanx for any advice guys...
Old 03-04-2012, 04:59 PM
  #2  
mattman1234
Too many posts.. I need a life!!
 
mattman1234's Avatar
 
Join Date: Aug 2008
Location: kent
Posts: 960
Received 23 Likes on 21 Posts
Default

why do you need a rod ?
Old 03-04-2012, 05:05 PM
  #3  
dingla rs
PassionFord Post Whore!!
iTrader: (2)
 
dingla rs's Avatar
 
Join Date: Jun 2009
Location: catterick/sunny yorkshire
Posts: 8,308
Received 25 Likes on 23 Posts
Default

matt lewis sells oil pumps or graham goode sell kits
Old 03-04-2012, 05:06 PM
  #4  
mattman1234
Too many posts.. I need a life!!
 
mattman1234's Avatar
 
Join Date: Aug 2008
Location: kent
Posts: 960
Received 23 Likes on 21 Posts
Default

What was the reason for the rebuild,had it ever spun a shell before ?
Old 03-04-2012, 06:37 PM
  #5  
TommyB
Boosted 122 cu in
 
TommyB's Avatar
 
Join Date: Jul 2003
Location: Bedford
Posts: 129
Received 0 Likes on 0 Posts
Default

What was the oil clearence?
Old 03-04-2012, 06:45 PM
  #6  
saph4be
PassionFord Post Whore!!
 
saph4be's Avatar
 
Join Date: Jan 2007
Location: mansfield
Posts: 3,622
Received 4 Likes on 4 Posts
Default

i presume it was plastgauged at the very minimum whilst being rebuilt and the rods checked too as wee as the oil pump?
Old 03-04-2012, 06:53 PM
  #7  
Toe Knee
PassionFord Post Whore!!
iTrader: (2)
 
Toe Knee's Avatar
 
Join Date: May 2003
Location: Sussex
Posts: 5,438
Likes: 0
Received 6 Likes on 6 Posts
Default

As above, did you check the clearances of the shells before rebuilding?! It's pretty important.......

Also what was the spec of the oil?! Not heard of anyone using Lucas oil in a cossie, plus for ref although Mobil 1 stopped making 15 50 they replaced it with a 10 60!!!!

If pressure was ok sounds unlikely to be pump, how much oil was in there btw and how fast we're you going?! When mine went on my old saph I hadn't checked the oil and was driving 'enthusiastically' and didn't realised I had a leak and spun a shell, actually welded them together
Old 03-04-2012, 07:09 PM
  #8  
richbogle
Regular Contributor
Thread Starter
 
richbogle's Avatar
 
Join Date: Feb 2009
Location: south lanarkshire
Posts: 289
Received 0 Likes on 0 Posts
Default

May not need a rod al see what the engeneer says 2moro. The reason it got rebuilt b4 was bcos wen i bought it,it was boosting through the roof and melted the pistons! As for clearances,i thot the engineer wld have done that as he suplyd all the shells ect... The oil was bang on max, i was pos doing 70 80 at time but wasnt till i slowd down i heard it. The oil was a 10 60 grade oil...
Old 03-04-2012, 07:42 PM
  #9  
Toe Knee
PassionFord Post Whore!!
iTrader: (2)
 
Toe Knee's Avatar
 
Join Date: May 2003
Location: Sussex
Posts: 5,438
Likes: 0
Received 6 Likes on 6 Posts
Default

Best check with them then mate, just cos he supplied the shells doesn't mean checked them :-/ always best to do it yourslf when you build it up. when I said grade is it mineral, semi or full synthetic?!
Also did you check how much oil was in it before you stripped it?!
Old 03-04-2012, 08:04 PM
  #10  
phil_focus
PassionFord Post Troll
 
phil_focus's Avatar
 
Join Date: Aug 2005
Location: Under the car :cry:
Posts: 3,094
Likes: 0
Received 3 Likes on 3 Posts
Default

Originally Posted by richbogle
As for clearances,i thot the engineer wld have done that as he suplyd all the shells ect...
you need to dry build the engine using plastiguage to check clearances. a supplier can't do this!
Old 03-04-2012, 08:21 PM
  #11  
richbogle
Regular Contributor
Thread Starter
 
richbogle's Avatar
 
Join Date: Feb 2009
Location: south lanarkshire
Posts: 289
Received 0 Likes on 0 Posts
Default

Originally Posted by phil_focus
you need to dry build the engine using plastiguage to check clearances. a supplier can't do this!
I hear what ur sayn phil but it was him who bored block out,surfaced it and done all the head work so i thot if he done all that he wld have checkd this?
Old 03-04-2012, 08:31 PM
  #12  
Turbosystems
Super Moderator

iTrader: (5)
 
Turbosystems's Avatar
 
Join Date: May 2003
Location: home
Posts: 12,849
Received 50 Likes on 43 Posts
Default

is this 2wd or 4wd
Old 03-04-2012, 08:34 PM
  #13  
phil_focus
PassionFord Post Troll
 
phil_focus's Avatar
 
Join Date: Aug 2005
Location: Under the car :cry:
Posts: 3,094
Likes: 0
Received 3 Likes on 3 Posts
Default

trouble is you need to fit the shells in the con rods and torque them up in the crank. maybe he did this, maybe he didn't you will have to check.

fingers crossed you find out why it happened so you can cure the fault. good luck to ya
Old 03-04-2012, 08:36 PM
  #14  
wes
I've found that life I needed.. It's HERE!!
 
wes's Avatar
 
Join Date: May 2003
Posts: 1,142
Received 9 Likes on 9 Posts
Default

Originally Posted by richbogle
I hear what ur sayn phil but it was him who bored block out,surfaced it and done all the head work so i thot if he done all that he wld have checkd this?
Probably only would have done this if you asked them to, when you got your bits back were the pistons / rods numbered and shells numbered and in pairs? If not then they probably weren't checked, if you check clearences and they are ok on a particular journal lets say bigend no1, the same pair of big end shells may not be in tolereance on journal no 4, it's VERY important to check them and then keep them labelled up so you know what shells are in tolerance on a particular journal.

Also, big end no 4 is the furthest away from the oil pump so i would look at replacing the pump if there are no other obvious clues to the failiure.

Is it a 2wd or 4x4 oil pump?
Old 03-04-2012, 08:50 PM
  #15  
Toe Knee
PassionFord Post Whore!!
iTrader: (2)
 
Toe Knee's Avatar
 
Join Date: May 2003
Location: Sussex
Posts: 5,438
Likes: 0
Received 6 Likes on 6 Posts
Default

Worth finding out what he checked just a bit odd it only did it after 4k miles when you changed the oil. So was type of oil was it?! And was it still full when you stripped it?!

Either way would be worth sticking a new pump in now anyway when you re build it
Old 03-04-2012, 08:59 PM
  #16  
RS2000CUSTOM
Advanced PassionFord User
 
RS2000CUSTOM's Avatar
 
Join Date: Jun 2003
Location: The BLACK COUNTRY
Posts: 1,797
Likes: 0
Received 0 Likes on 0 Posts
Default

No 4 big end is a common fail on a Pinto / YB

Amongst many other "checks" to be carried out when I do a rebuild is the "roundness" of the big end of the con rod

This has a size of 55.00mm - 55.02mm MAXIMUM

Any more and the bearing will spin

as you can see you have a maximum of 0.02mm to play with

Hope this measurement helps
Old 03-04-2012, 09:04 PM
  #17  
RS2000CUSTOM
Advanced PassionFord User
 
RS2000CUSTOM's Avatar
 
Join Date: Jun 2003
Location: The BLACK COUNTRY
Posts: 1,797
Likes: 0
Received 0 Likes on 0 Posts
Default

Slightly different fail but heres a No 4 journal I broke in 2009



Old 03-04-2012, 09:17 PM
  #18  
richbogle
Regular Contributor
Thread Starter
 
richbogle's Avatar
 
Join Date: Feb 2009
Location: south lanarkshire
Posts: 289
Received 0 Likes on 0 Posts
Default

Originally Posted by Marriage Advisor
is this 2wd or 4wd
Its 4wd mate
Old 03-04-2012, 09:18 PM
  #19  
Turbosystems
Super Moderator

iTrader: (5)
 
Turbosystems's Avatar
 
Join Date: May 2003
Location: home
Posts: 12,849
Received 50 Likes on 43 Posts
Default

Originally Posted by richbogle
Its 4wd mate
there's your reason
Old 03-04-2012, 09:41 PM
  #20  
richbogle
Regular Contributor
Thread Starter
 
richbogle's Avatar
 
Join Date: Feb 2009
Location: south lanarkshire
Posts: 289
Received 0 Likes on 0 Posts
Default

New oil pump for it then or rebuild kit? Or what about these spring u can buy for higher presure??
Old 03-04-2012, 09:59 PM
  #21  
RS2000CUSTOM
Advanced PassionFord User
 
RS2000CUSTOM's Avatar
 
Join Date: Jun 2003
Location: The BLACK COUNTRY
Posts: 1,797
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by richbogle

New oil pump for it then or rebuild kit? Or what about these spring u can buy for higher presure??
I would me more interested in the pre-build measurements and clearences as you have already stated that "oil pressure never seemed to drop" so therefore the pump must have been lifting some oil to allow pressure to build up in the first place.

As for the condition of the crank now, any scoring will burn out new bearing shells rapidly so I suggest the crank is measured on the damaged journal and at best a polish but if it is scored then you in for a crank grind

These engine spin at apprx 7000rpm and any imperfection in bearing surfaces can be catastrophic

If a big end bearing has spun then normally this will be 1 x new con rod and a crank grind and it may even have bent the crank
Old 03-04-2012, 10:30 PM
  #22  
richbogle
Regular Contributor
Thread Starter
 
richbogle's Avatar
 
Join Date: Feb 2009
Location: south lanarkshire
Posts: 289
Received 0 Likes on 0 Posts
Default

Whare the hell do u buy a single conrod lol iv been kinda lookn about just incasd i do need one?
Old 03-04-2012, 10:35 PM
  #23  
Turbosystems
Super Moderator

iTrader: (5)
 
Turbosystems's Avatar
 
Join Date: May 2003
Location: home
Posts: 12,849
Received 50 Likes on 43 Posts
Default

phone the known cossie engine builders for rods
no need for high pressure pumps get your self a big wing sump and a proper gated baffle
Old 04-04-2012, 11:24 AM
  #24  
RS2000CUSTOM
Advanced PassionFord User
 
RS2000CUSTOM's Avatar
 
Join Date: Jun 2003
Location: The BLACK COUNTRY
Posts: 1,797
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by richbogle

Whare the hell do u buy a single conrod lol
A single conrod shop !
Old 04-04-2012, 09:08 PM
  #25  
richbogle
Regular Contributor
Thread Starter
 
richbogle's Avatar
 
Join Date: Feb 2009
Location: south lanarkshire
Posts: 289
Received 0 Likes on 0 Posts
Default

Originally Posted by RS2000CUSTOM
A single conrod shop !
Hahaha.... Conrod is fuckd! Tracked one down 2day so hopefully itl b back on road in cupla week.
So what will i do about the oil pump situation???
Old 04-04-2012, 09:18 PM
  #26  
RS2000CUSTOM
Advanced PassionFord User
 
RS2000CUSTOM's Avatar
 
Join Date: Jun 2003
Location: The BLACK COUNTRY
Posts: 1,797
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by richbogle

So what will i do about the oil pump situation???
Nothing at all wrong in a new pump to be fitted but ensure you first find the reason for the original fail as your current pump may be totally serviceable
Old 04-04-2012, 09:29 PM
  #27  
dingla rs
PassionFord Post Whore!!
iTrader: (2)
 
dingla rs's Avatar
 
Join Date: Jun 2009
Location: catterick/sunny yorkshire
Posts: 8,308
Received 25 Likes on 23 Posts
Default

Mattlewis will sort you new pump for not a lot of coin
Old 04-04-2012, 10:58 PM
  #28  
richbogle
Regular Contributor
Thread Starter
 
richbogle's Avatar
 
Join Date: Feb 2009
Location: south lanarkshire
Posts: 289
Received 0 Likes on 0 Posts
Default

Originally Posted by RS2000CUSTOM
Nothing at all wrong in a new pump to be fitted but ensure you first find the reason for the original fail as your current pump may be totally serviceable
Well engineer seems to recon thare has ben sum kind of shrapnel or posibly block not cleaned 100% last time engine work was done! How do i find out of my pumps ok? And.what do u mean servicable can u buy the guts of the pump??
Old 05-04-2012, 10:23 PM
  #29  
Toe Knee
PassionFord Post Whore!!
iTrader: (2)
 
Toe Knee's Avatar
 
Join Date: May 2003
Location: Sussex
Posts: 5,438
Likes: 0
Received 6 Likes on 6 Posts
Default

Find it odd it managed to do 4k then dies just after you do an oil change still, any crap in the block should have damaged it way before then :-/ make sure if you get another rod it's all balanced with the others etc. Is the old one fucked then?!
Old 06-04-2012, 08:55 AM
  #30  
mattman1234
Too many posts.. I need a life!!
 
mattman1234's Avatar
 
Join Date: Aug 2008
Location: kent
Posts: 960
Received 23 Likes on 21 Posts
Default

Check the strainer flange,where it bolts on to the oil pump,it could have been overtighted.When this happens it bows the flange,and sucks in air.ok(well not ok ) at high revs,low revs no oil pressure,ie sitting in traffic.
thats what happened to mine from the previous owner
Old 06-04-2012, 08:56 AM
  #31  
mattman1234
Too many posts.. I need a life!!
 
mattman1234's Avatar
 
Join Date: Aug 2008
Location: kent
Posts: 960
Received 23 Likes on 21 Posts
Default

Originally Posted by Toe Knee
Find it odd it managed to do 4k then dies just after you do an oil change still, any crap in the block should have damaged it way before then :-/ make sure if you get another rod it's all balanced with the others etc. Is the old one fucked then?!

The guy probably would say that,its the easy answer,then you go away !
Old 06-04-2012, 12:36 PM
  #32  
richbogle
Regular Contributor
Thread Starter
 
richbogle's Avatar
 
Join Date: Feb 2009
Location: south lanarkshire
Posts: 289
Received 0 Likes on 0 Posts
Default

Originally Posted by mattman1234
The guy probably would say that,its the easy answer,then you go away !
Anow mate! What do u do tho... Conrod is nackard,he sayd he can resize it but i got another rod... What about oil pump situation then? Still dont know what to do,replace it?
Old 06-04-2012, 10:34 PM
  #33  
Toe Knee
PassionFord Post Whore!!
iTrader: (2)
 
Toe Knee's Avatar
 
Join Date: May 2003
Location: Sussex
Posts: 5,438
Likes: 0
Received 6 Likes on 6 Posts
Default

My point was its all a bit odd that the engine was fine till the oil change was done at 4k.........

If your worried bout it mate change it now your having to rebuild it, just get it from a reputable supplier
Old 07-04-2012, 05:21 PM
  #34  
richbogle
Regular Contributor
Thread Starter
 
richbogle's Avatar
 
Join Date: Feb 2009
Location: south lanarkshire
Posts: 289
Received 0 Likes on 0 Posts
Default

Fuck it! Matt lewis oil pump it is...cheers guys for all ur help and opinions
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
bobsworth
Restorations, Rebuilds & Projects.
77
24-03-2016 09:30 PM
Turbo1994
Ford Escort RS Cosworth
6
17-10-2015 10:32 PM
nicodinho
Ford Non RS / XR / ST parts for sale.
6
07-10-2015 12:56 PM
Mc5506
Ford Escort RS Turbo
6
05-10-2015 09:57 PM
Fil
General Car Related Discussion.
6
30-09-2015 12:08 PM



Quick Reply: cozy spun a shell 4k after rebuild? HELP



All times are GMT. The time now is 12:30 PM.