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i have my cooling fan wired up to a manual switch, i noticed that when the fan is on the wire gets hot, perhaps too much volts going through it or is this normal?
Having the fans on a manual switch is not a good idea, it's only takes for you to forget etc and it's a costly mistake, hence why the system was automated to start with.
The wiring will get warm due to the amount of current the fans draw. This is why they should not be on for any longer than they need to be?
How long are they on for when the wiring gets hot?