Technical essay Archives A collection of topics you really shouldnt have missed first time round if your interested in the technical aspect of how these Fords work..!! Also many Workshop manuals available in downloadable format. Access is available to Gold Members only.

Mappers ... serious question trying to understand bhp per...

Thread Tools
 
Search this Thread
 
Old Nov 3, 2003 | 12:30 PM
  #1  
Rene's Avatar
Rene
Thread Starter
PassionFord Post Whore!!
 
Joined: Jun 2003
Posts: 7,442
Likes: 0
From: Holland
Default Mappers ... serious question trying to understand bhp per...

Ok guys i am trying to understand this thing (bhp per injector)

we have 1.5 bar of boost
we have 4.0 bar fuel press on idle

4.0 bar on greens = 493 cc/min

so on WOT (Wide Open Throttle) you have(need) 4.0 + 1.5 = 5.5 bar fuel press


5.5 bar of fuel press on greens = 390 cc/min (2.5 bar) + 427 cc/min(3.0 bar) (given by matts figures)

= 817 cc/min

now convert cc/min to lbs/hr

817 / 10.5 = 77.80 lbs/hr

now i want to calculate the bhp per injector

inj. size (lbs/hr) * 0.8 (80% ducty cycle) / 0.6 (.60 lbs (turbo charged)) = bhp per injector

77.80 * .8 / .6 = 103.73 per injector

all 4 injectors 103.73 * 4 = 414.92 bhp

now is this correct? (i think not but where did i fooked up?)

and is there a way how you can calculate which plug gap u need?


thanks!
Reply
Old Nov 3, 2003 | 12:37 PM
  #2  
Stu @ M Developments's Avatar
Stu @ M Developments
PassionFords Creator
iTrader: (12)
 
Joined: May 2003
Posts: 28,824
Likes: 95
From: Blackpool, UK Destination: Rev limiter
Default

Rene,
where did i fooked up?
Fuel pressure...
Reply
Old Nov 3, 2003 | 12:38 PM
  #3  
Rene's Avatar
Rene
Thread Starter
PassionFord Post Whore!!
 
Joined: Jun 2003
Posts: 7,442
Likes: 0
From: Holland
Default

could u correct the point where i went wrong ? (just that part not the whole lot)
Reply
Old Nov 3, 2003 | 12:40 PM
  #4  
Guinnless's Avatar
Guinnless
Too many posts.. I need a life!!
20 Year Member
Liked
Loved
Community Favorite
 
Joined: May 2003
Posts: 968
Likes: 12
From: Lancashire
Default

Originally Posted by Stu @ M Developments
Rene,
where did i fooked up?
Fuel pressure...
Beat me too it


You will always only have 4.0 bar fuel pressure. I'll tell ya seeing as Stu won't
Reply
Old Nov 3, 2003 | 12:42 PM
  #5  
Rene's Avatar
Rene
Thread Starter
PassionFord Post Whore!!
 
Joined: Jun 2003
Posts: 7,442
Likes: 0
From: Holland
Default

you mean the fuel press you set on idle wont get any higher then that?
Reply
Old Nov 3, 2003 | 12:43 PM
  #6  
PJay's Avatar
PJay
Virgin
 
Joined: Aug 2003
Posts: 0
Likes: 0
From: hertfordshire
Default

Are the cossie fuel press reg's not riseing rate?

PJay
Reply
Old Nov 3, 2003 | 12:43 PM
  #7  
Rene's Avatar
Rene
Thread Starter
PassionFord Post Whore!!
 
Joined: Jun 2003
Posts: 7,442
Likes: 0
From: Holland
Default

Originally Posted by PJay
Are the cossie fuel press reg's not riseing rate?

PJay
my question exactly
Reply
Old Nov 3, 2003 | 12:43 PM
  #8  
Anonymous's Avatar
Anonymous
Banned
 
Joined: Dec 2002
Posts: 142
Likes: 1
Default

4 bar ABSOLUTE pressure

pluggap depends on boost, plugs, coil etc.

oh, and haircolor
Come and pick up that radiator and give me back my cd's...
Reply
Old Nov 3, 2003 | 12:45 PM
  #9  
Rene's Avatar
Rene
Thread Starter
PassionFord Post Whore!!
 
Joined: Jun 2003
Posts: 7,442
Likes: 0
From: Holland
Default

Originally Posted by Hooligan
4 bar ABSOLUTE pressure

pluggap depends on boost, plugs, coil etc.

oh, and haircolor
Come and pick up that radiator and give me back my cd's...
1st thing i thought wen i saw that u replied was OHOH

u got the rad then ?

will soon come up your way then we can have a nice chat

btw any figures so i could calculate the plug gap?
Reply
Old Nov 3, 2003 | 12:51 PM
  #10  
Rene's Avatar
Rene
Thread Starter
PassionFord Post Whore!!
 
Joined: Jun 2003
Posts: 7,442
Likes: 0
From: Holland
Default

oh and how does it works if you havent set it up on absolute pressure ?

does above apply then ?
Reply
Old Nov 3, 2003 | 12:54 PM
  #11  
Anonymous's Avatar
Anonymous
Banned
 
Joined: Dec 2002
Posts: 142
Likes: 1
Default

Well you should set it up at absolute pressure i.e. sans vacuum...
You don't calculate the plug gap as far as I know: you just ask a tuner and go by that! At a guess I'd say 0.6 will do nicely!
Reply
Old Nov 3, 2003 | 12:54 PM
  #12  
Guinnless's Avatar
Guinnless
Too many posts.. I need a life!!
20 Year Member
Liked
Loved
Community Favorite
 
Joined: May 2003
Posts: 968
Likes: 12
From: Lancashire
Default

Originally Posted by Rene
you mean the fuel press you set on idle wont get any higher then that?
The fuel pressure at the injector tip 5.5 bar but you have 1.5 bar in the inlet manifold. So you have an actual 4.0 bar.

HTH
Reply
Old Nov 3, 2003 | 12:57 PM
  #13  
Rene's Avatar
Rene
Thread Starter
PassionFord Post Whore!!
 
Joined: Jun 2003
Posts: 7,442
Likes: 0
From: Holland
Default

thanks hooligan and guinnless for explaining that so it should always be setup on ABSOLUTE press (not that i was doing otherwise i do what ive been told to do just want to understand it )


thanks!
Reply
Old Nov 3, 2003 | 01:03 PM
  #14  
Guinnless's Avatar
Guinnless
Too many posts.. I need a life!!
20 Year Member
Liked
Loved
Community Favorite
 
Joined: May 2003
Posts: 968
Likes: 12
From: Lancashire
Default

Glad to help
Reply
Old Nov 3, 2003 | 01:11 PM
  #15  
Stu @ M Developments's Avatar
Stu @ M Developments
PassionFords Creator
iTrader: (12)
 
Joined: May 2003
Posts: 28,824
Likes: 95
From: Blackpool, UK Destination: Rev limiter
Default

Wahay stevie..

I reckon that answer puts you in the most knowledgable 3% of users on here...

I know for a FACT that most tuners in the uk dont know that M8, hence i thought id wait around and see who said what

Oh well.. You blew that plan to fook
Reply
Old Nov 3, 2003 | 01:13 PM
  #16  
Rene's Avatar
Rene
Thread Starter
PassionFord Post Whore!!
 
Joined: Jun 2003
Posts: 7,442
Likes: 0
From: Holland
Default

just did a calculation on 4 bar absolute but the max i can get out of it is 250.4 bhp

still don't get it
Reply
Old Nov 3, 2003 | 01:17 PM
  #17  
Guinnless's Avatar
Guinnless
Too many posts.. I need a life!!
20 Year Member
Liked
Loved
Community Favorite
 
Joined: May 2003
Posts: 968
Likes: 12
From: Lancashire
Default

Originally Posted by Stu @ M Developments
Wahay stevie..

I reckon that answer puts you in the most knowledgable 3% of users on here...


I know for a FACT that most tuners in the uk dont know that M8, hence i thought id wait around and see who said what

Oh well.. You blew that plan to fook


Thanks Stu
Reply
Old Nov 3, 2003 | 01:24 PM
  #18  
Karl's Avatar
Karl
Norris Motorsport
 
Joined: May 2003
Posts: 3,437
Likes: 3
From: Derbyshire
Default

Yes as Stu rightly pointed out its amazing that many folk dont realise why we use a rising rate fuel pressure regulator!

Put simply any liguid or gas will always flow from a region of high pressure to a region of lower pressure until the pressure is equalised.

If we set our fuel pressure to 4bar at atmosperic pressure then we have an effective 3 bar fuel pressure above atmospheric. For every 1 bar boost we add, we must increase the fuel pressure by the same amount in order to keep the 3 bar differential pressure.

Failure to do this will result in a diminishing injector flow rate as we increase boost!
Reply
Old Nov 3, 2003 | 01:35 PM
  #19  
Stu @ M Developments's Avatar
Stu @ M Developments
PassionFords Creator
iTrader: (12)
 
Joined: May 2003
Posts: 28,824
Likes: 95
From: Blackpool, UK Destination: Rev limiter
Default

84 views... at least 70 of em resulted in a loud "Ehhh? " i reckon..
Reply
Old Nov 3, 2003 | 01:35 PM
  #20  
Rene's Avatar
Rene
Thread Starter
PassionFord Post Whore!!
 
Joined: Jun 2003
Posts: 7,442
Likes: 0
From: Holland
Default

Originally Posted by Karl
Yes as Stu rightly pointed out its amazing that many folk dont realise why we use a rising rate fuel pressure regulator!

Put simply any liguid or gas will always flow from a region of high pressure to a region of lower pressure until the pressure is equalised.

If we set our fuel pressure to 4bar at atmosperic pressure then we have an effective 3 bar fuel pressure above atmospheric. For every 1 bar boost we add, we must increase the fuel pressure by the same amount in order to keep the 3 bar differential pressure.

Failure to do this will result in a diminishing injector flow rate as we increase boost!
so acutally my story in my start post works just isnt for setting up as absolute pressure
Reply
Old Nov 3, 2003 | 01:36 PM
  #21  
Rene's Avatar
Rene
Thread Starter
PassionFord Post Whore!!
 
Joined: Jun 2003
Posts: 7,442
Likes: 0
From: Holland
Default

Originally Posted by Stu @ M Developments
84 views... at least 70 of em resulted in a loud "Ehhh? " i reckon..
think so but i would like to understand
Reply
Old Nov 3, 2003 | 01:38 PM
  #22  
Anonymous's Avatar
Anonymous
Banned
 
Joined: Dec 2002
Posts: 142
Likes: 1
Default

It's actually pretty logical I'd say...
Reply
Old Nov 3, 2003 | 01:41 PM
  #23  
Rene's Avatar
Rene
Thread Starter
PassionFord Post Whore!!
 
Joined: Jun 2003
Posts: 7,442
Likes: 0
From: Holland
Default

hooligan then why doesnt my calculation works?

i used 4 bar fp and the best i can get out of it on all 4 injectors ie 250.4 bhp
Reply
Old Nov 3, 2003 | 01:42 PM
  #24  
PhilM's Avatar
PhilM
PassionBMW.com Member
 
Joined: May 2003
Posts: 3,530
Likes: 0
From: UK
Default

Another wickid passionford post
Reply
Old Nov 3, 2003 | 01:42 PM
  #25  
Rene's Avatar
Rene
Thread Starter
PassionFord Post Whore!!
 
Joined: Jun 2003
Posts: 7,442
Likes: 0
From: Holland
Default

Originally Posted by PhilM
Another wickid passionford post
aye now understand, i must
Reply
Old Nov 3, 2003 | 01:57 PM
  #26  
Rene's Avatar
Rene
Thread Starter
PassionFord Post Whore!!
 
Joined: Jun 2003
Posts: 7,442
Likes: 0
From: Holland
Default

please someone explain in plain proper english cause i am foreign i am getting headaches

why does my calculation on 4 bar dont work ?
Reply
Old Nov 3, 2003 | 02:02 PM
  #27  
Mr Bump's Avatar
Mr Bump
PassionFord Post Troll
 
Joined: May 2003
Posts: 2,721
Likes: 0
From: Deepest Darkest Norfolk
Default

Originally Posted by Stu @ M Developments
84 views... at least 70 of em resulted in a loud "Ehhh? " i reckon..
Puts hand up

Is good info tho

Ben
Reply
Old Nov 3, 2003 | 02:06 PM
  #28  
Rene's Avatar
Rene
Thread Starter
PassionFord Post Whore!!
 
Joined: Jun 2003
Posts: 7,442
Likes: 0
From: Holland
Default

ok i got this stuff in my calculation you do a x 0.8 (80% duty cycle) then the end result = 250.4 bhp on all four injectors

100% duty cycle = 313 bhp

guess that's it then ?
Reply
Old Nov 3, 2003 | 02:17 PM
  #29  
Stu @ M Developments's Avatar
Stu @ M Developments
PassionFords Creator
iTrader: (12)
 
Joined: May 2003
Posts: 28,824
Likes: 95
From: Blackpool, UK Destination: Rev limiter
Default

Try it with a BSFC of 0.75 mate
Reply
Old Nov 3, 2003 | 02:25 PM
  #30  
CraigN's Avatar
CraigN
PassionFord Post Whore!!
 
Joined: May 2003
Posts: 6,208
Likes: 1
From: Bristol
Default

:blonde: dime bar

i read this try to understand and then my mind shuts down and tells me to play minesweeper
Reply
Old Nov 3, 2003 | 02:32 PM
  #31  
Rene's Avatar
Rene
Thread Starter
PassionFord Post Whore!!
 
Joined: Jun 2003
Posts: 7,442
Likes: 0
From: Holland
Default

thanks stu

but i think ill see if hooligan can explain it to me in dutch

cause with a BSFC of 0.75 i would need to flow 620 cc/min to get a 315 bhp (is that correct?)
Reply
Old Nov 3, 2003 | 02:38 PM
  #32  
Smit's Avatar
Smit
The 60ft Launch King
iTrader: (5)
 
Joined: May 2003
Posts: 23,682
Likes: 9
From: Ipswich, Suffolk
Default

well thats me lost
Reply
Old Nov 3, 2003 | 02:47 PM
  #33  
R4N SS's Avatar
R4N SS
Professional Waffler
iTrader: (6)
 
Joined: Jun 2003
Posts: 27,161
Likes: 147
From: ?
Default

"Ehhh? " i reckon..
Reply
Old Nov 3, 2003 | 02:49 PM
  #34  
Stu @ M Developments's Avatar
Stu @ M Developments
PassionFords Creator
iTrader: (12)
 
Joined: May 2003
Posts: 28,824
Likes: 95
From: Blackpool, UK Destination: Rev limiter
Default

The point being, a small adjustment of the BSFC figure results in a large eror in injector choice..

How do you know the BSFC of the YB?
Reply
Old Nov 3, 2003 | 03:00 PM
  #35  
Anonymous's Avatar
Anonymous
Banned
 
Joined: Dec 2002
Posts: 142
Likes: 1
Default

Don't bother understanding Rene: pay Stu or Tony to understand and use your time to better effect i.e. learn how to fuckin drive properly to save me having to wait on you after every corner on the ring next year!
Reply
Old Nov 3, 2003 | 03:09 PM
  #36  
Rene's Avatar
Rene
Thread Starter
PassionFord Post Whore!!
 
Joined: Jun 2003
Posts: 7,442
Likes: 0
From: Holland
Default

Originally Posted by Stu @ M Developments
The point being, a small adjustment of the BSFC figure results in a large eror in injector choice..

How do you know the BSFC of the YB?
it is the measured fuel flow in pounds per hour divided by the horsepower.
Reply
Old Nov 3, 2003 | 03:11 PM
  #37  
Rene's Avatar
Rene
Thread Starter
PassionFord Post Whore!!
 
Joined: Jun 2003
Posts: 7,442
Likes: 0
From: Holland
Default

Originally Posted by Hooligan
Don't bother understanding Rene: pay Stu or Tony to understand and use your time to better effect i.e. learn how to fuckin drive properly to save me having to wait on you after every corner on the ring next year!
just need to get mine setup still running just about 1 bar ill try not to blow up me engine this time

where can i get a decent FP gauge hooligan like marijns's one? cause i am fed of telling that not having any time to setup me car
Reply
Old Nov 3, 2003 | 03:38 PM
  #38  
Anonymous's Avatar
Anonymous
Banned
 
Joined: Dec 2002
Posts: 142
Likes: 1
Default

Drop by and I'll do it for you...

By: How do you know the BSFC of the YB? STU means SPECIFIC for the YB-engine I think...
Reply
Old Nov 3, 2003 | 03:40 PM
  #39  
Rene's Avatar
Rene
Thread Starter
PassionFord Post Whore!!
 
Joined: Jun 2003
Posts: 7,442
Likes: 0
From: Holland
Default

cool happen to have a welder by any chance ? i've got a lambda sensor wich still needs to be fitted

thought that what i replied was a std rule ?
Reply
Old Nov 3, 2003 | 03:48 PM
  #40  
Anonymous's Avatar
Anonymous
Banned
 
Joined: Dec 2002
Posts: 142
Likes: 1
Default

Yes but I imagine it differs per engine you plank!

Got a welder, need a downpipe and the boss for the sender to fit it...
Reply



All times are GMT. The time now is 05:48 AM.