GSXR 750 kart build began - updated Sunday 10/09/05
#1
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engine is a gsxr 750 carb'd model from a 1984 gsxr 750, not quite as powerful as the modern day 750's but should be plenty quick enough to push a little go kart along
the kart is a gearbox racing kart, with front and rear hydraulic disc brakes
this is how it looked when it was collected
![Name: kartframewithfrontbrakes.jpg
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everything stripped off bar the rear axle as its seized in place
chassis on axle stands ready to be cut and extended
![Name: IMG_0623.jpg
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we decided to extend it 500mm as that was the smallest distance we could get to allow the engine and exhaust to fit on the chassis twith the seat in position!
cut 3 lengths of tubing the same as the rest of the chassis, and slid them over the 3 bushes we made to make extending and keeping the kart inline as easy as possible. need another 3 bushes to continue anyway, no pics of those as yet, will sort sum out![Wink](https://passionford.com/forum/images/smilies/icon_wink.gif)
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seat rested in position
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engine and seat rested in position
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engine from behind with carb's on
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got a bit carried away with the grinder later on and decided to just cut the rear drive shaft into a fiew pieces and remove it that way, got a spare anyway![Top](https://passionford.com/forum/images/smilies/smile011.gif)
will be making some more progress at the weekend
![Wink](https://passionford.com/forum/images/smilies/icon_wink.gif)
the kart is a gearbox racing kart, with front and rear hydraulic disc brakes
![Top](https://passionford.com/forum/images/smilies/smile011.gif)
this is how it looked when it was collected
![Name: kartframewithfrontbrakes.jpg
Views: 457
Size: 30.5 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/146601d1502131792-gsxr-750-kart-build-began-updated-sunday-10-09-05-kartframewithfrontbrakes.jpg)
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Views: 539
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everything stripped off bar the rear axle as its seized in place
![Wall](https://passionford.com/forum/images/smilies/wall.gif)
chassis on axle stands ready to be cut and extended
![Name: IMG_0623.jpg
Views: 513
Size: 85.1 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/146610d1502131792-gsxr-750-kart-build-began-updated-sunday-10-09-05-img_0623.jpg)
we decided to extend it 500mm as that was the smallest distance we could get to allow the engine and exhaust to fit on the chassis twith the seat in position!
cut 3 lengths of tubing the same as the rest of the chassis, and slid them over the 3 bushes we made to make extending and keeping the kart inline as easy as possible. need another 3 bushes to continue anyway, no pics of those as yet, will sort sum out
![Wink](https://passionford.com/forum/images/smilies/icon_wink.gif)
![Name: IMG_0625.jpg
Views: 322
Size: 38.8 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/146611d1502131792-gsxr-750-kart-build-began-updated-sunday-10-09-05-img_0625.jpg)
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seat rested in position
![Name: IMG_0629.jpg
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Size: 76.4 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/146615d1502131792-gsxr-750-kart-build-began-updated-sunday-10-09-05-img_0629.jpg)
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engine and seat rested in position
![Name: IMG_0630.jpg
Views: 322
Size: 87.9 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/146617d1502131792-gsxr-750-kart-build-began-updated-sunday-10-09-05-img_0630.jpg)
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engine from behind with carb's on
![Name: IMG_0633.jpg
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Size: 28.9 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/146620d1502131792-gsxr-750-kart-build-began-updated-sunday-10-09-05-img_0633.jpg)
got a bit carried away with the grinder later on and decided to just cut the rear drive shaft into a fiew pieces and remove it that way, got a spare anyway
![Top](https://passionford.com/forum/images/smilies/smile011.gif)
will be making some more progress at the weekend
![Banana](https://passionford.com/forum/images/smilies/banana_dance.gif)
#4
Advanced PassionFord User
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very nice mate im starting mine soon started buying the bits for it.
going to build a 600cc go cart
Do you know any good go cart shops online or good web pages
Check this out 1000cc
http://www.nearlygood.com/video/gixxerkart.html
going to build a 600cc go cart
Do you know any good go cart shops online or good web pages
Check this out 1000cc
http://www.nearlygood.com/video/gixxerkart.html
![Surprised](https://passionford.com/forum/images/smilies/shocked.gif)
#5
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jimmy - seen that vid, its well cool
that kart has the 1100 engine version of the 750 in the one were building.
ebay is where weve been getting bits from to be honest, prices dont seem to be too steep for kart stuff
good luck anyway mate, keep us updated with piccies when ya can
![Smokin](https://passionford.com/forum/images/smilies/icon_smokin.gif)
ebay is where weve been getting bits from to be honest, prices dont seem to be too steep for kart stuff
![Top](https://passionford.com/forum/images/smilies/smile011.gif)
good luck anyway mate, keep us updated with piccies when ya can
![Wink](https://passionford.com/forum/images/smilies/icon_wink.gif)
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#9
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been building mine on and off for a year now only has a 600 bandit just watch the chassis dont flex in the middle and make sure that pipe is thick enough not telling u how to suck eggs
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#17
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just got some new pics off me mate
engine and seat mounted to frame, front wheels and brakes on, steering wheel and rear driveshaft
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heres a nice shot of the front hydraulic disc brakes
engine and seat mounted to frame, front wheels and brakes on, steering wheel and rear driveshaft
![Name: P1010548.jpg
Views: 782
Size: 153.5 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/146621d1502131792-gsxr-750-kart-build-began-updated-sunday-10-09-05-p1010548.jpg)
![Name: P1010551.jpg
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heres a nice shot of the front hydraulic disc brakes
![Name: P1010553.jpg
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#18
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my mates been busy making progress with the kart
cut the bike exhaust flanges off the manifold and fitted them to engine in preparation for making the manifold (excuse him being a fookin plum and struggling with counting to 4
)
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mounted the race can
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also fitted the air filters and carbs
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![](https://img.photobucket.com/albums/0903/Red16/P1010585.jpg)
fuel pump, fuel supply isolator and gear selector
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i think the isolation valve in the fuel line needs to go before the fuel pump straight after the tank, will have to make him change it
![Top](https://passionford.com/forum/images/smilies/smile011.gif)
cut the bike exhaust flanges off the manifold and fitted them to engine in preparation for making the manifold (excuse him being a fookin plum and struggling with counting to 4
![Surprised](https://passionford.com/forum/images/smilies/bigcry.gif)
![Surprised](https://passionford.com/forum/images/smilies/bigcry.gif)
![Name: P1010578.jpg
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mounted the race can
![Name: P1010579.jpg
Views: 299
Size: 74.8 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/146625d1502131792-gsxr-750-kart-build-began-updated-sunday-10-09-05-p1010579.jpg)
also fitted the air filters and carbs
![Name: P1010583.jpg
Views: 378
Size: 116.4 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/146626d1502131792-gsxr-750-kart-build-began-updated-sunday-10-09-05-p1010583.jpg)
![](https://img.photobucket.com/albums/0903/Red16/P1010585.jpg)
fuel pump, fuel supply isolator and gear selector
![Name: P1010576.jpg
Views: 296
Size: 96.4 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/146627d1502131792-gsxr-750-kart-build-began-updated-sunday-10-09-05-p1010576.jpg)
i think the isolation valve in the fuel line needs to go before the fuel pump straight after the tank, will have to make him change it
![Wink](https://passionford.com/forum/images/smilies/icon_wink.gif)
#20
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Think you'll be needing some of these mate...
http://cgi.ebay.co.uk/ws/eBayISAPI.d...tem=5623588571
![Surprised](https://passionford.com/forum/images/smilies/bigcry.gif)
Should be alot of fun though!
![Smokin](https://passionford.com/forum/images/smilies/icon_smokin.gif)
#21
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Originally Posted by andyhardy
![Surprised](https://passionford.com/forum/images/smilies/shocked.gif)
Think you'll be needing some of these mate...
http://cgi.ebay.co.uk/ws/eBayISAPI.d...tem=5623588571
![Surprised](https://passionford.com/forum/images/smilies/bigcry.gif)
Should be alot of fun though!
![Smokin](https://passionford.com/forum/images/smilies/icon_smokin.gif)
![Surprised](https://passionford.com/forum/images/smilies/bigcry.gif)
![Surprised](https://passionford.com/forum/images/smilies/bigcry.gif)
![Surprised](https://passionford.com/forum/images/smilies/bigcry.gif)
![Surprised](https://passionford.com/forum/images/smilies/bigcry.gif)
![Surprised](https://passionford.com/forum/images/smilies/bigcry.gif)
![Surprised](https://passionford.com/forum/images/smilies/bigcry.gif)
![Surprised](https://passionford.com/forum/images/smilies/bigcry.gif)
![Surprised](https://passionford.com/forum/images/smilies/bigcry.gif)
![Surprised](https://passionford.com/forum/images/smilies/bigcry.gif)
![Surprised](https://passionford.com/forum/images/smilies/bigcry.gif)
![Surprised](https://passionford.com/forum/images/smilies/bigcry.gif)
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#32
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I can understand why you wanted to keep your bid private mate ![Wink](https://passionford.com/forum/images/smilies/icon_wink.gif)
http://cgi.ebay.co.uk/ws/eBayISAPI.d...tem=5623588571
![Wink](https://passionford.com/forum/images/smilies/icon_wink.gif)
http://cgi.ebay.co.uk/ws/eBayISAPI.d...tem=5623588571
![Surprised](https://passionford.com/forum/images/smilies/bigcry.gif)
![Surprised](https://passionford.com/forum/images/smilies/bigcry.gif)
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#39
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we went karting yesterday on this track here
![Name: 1.jpg
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was fantastic, twin engined karts, pretty quick they were
asked if we could bring my mates gsxr 750 kart down and track it, the answer.... YES
only things they said were wed - fri all day for 40 quid
as long as it was no more than 105dB at 2/3 revs and must have a chain guard.
roll on drifting this bad boy
be plenty vids n pics of it going up on here when its running
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was fantastic, twin engined karts, pretty quick they were
![Big Grin](https://passionford.com/forum/images/smilies/icon_mrgreen.gif)
asked if we could bring my mates gsxr 750 kart down and track it, the answer.... YES
![Banana](https://passionford.com/forum/images/smilies/banana_dance.gif)
![Banana](https://passionford.com/forum/images/smilies/banana_dance.gif)
![Banana](https://passionford.com/forum/images/smilies/banana_dance.gif)
![Banana](https://passionford.com/forum/images/smilies/banana_dance.gif)
only things they said were wed - fri all day for 40 quid
![Smokin](https://passionford.com/forum/images/smilies/icon_smokin.gif)
as long as it was no more than 105dB at 2/3 revs and must have a chain guard.
roll on drifting this bad boy
![Content](https://passionford.com/forum/images/smilies/content.gif)
![Content](https://passionford.com/forum/images/smilies/content.gif)
![Content](https://passionford.com/forum/images/smilies/content.gif)
![Smokin](https://passionford.com/forum/images/smilies/icon_smokin.gif)