Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

1990 Escort RS Turbo Restoration. Focus RS Conversion

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Old 10-02-2014 | 07:03 PM
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Had a couple of spare hours so did a little on the front of the car, Changed N/S bottom wishbone so now all the joints have been fitted finally.

Then trial fitted the 3dr Cossie front brakes, (excuse the dirty discs) will need to decide how to mount the calipers as neither the hub or caliper has a thread, maybe easiest way will be to tap a thread into the hub. Anybody who has done this brake upgrade, feel free to comment.

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Old 19-03-2014 | 01:12 AM
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Got the brakes all fitted properly, had to drill out the hole in the hub and tap it to take m12 high tensile bolts.pics of them all bolted up, few bits to touch up with paint.
Next job is to get the wheels sorted


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Old 19-03-2014 | 01:31 PM
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Tip top matey. Just need to paint them red n put some brembo stickers on them lol.
Old 19-03-2014 | 08:38 PM
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Wanted them to look like original cossie ones, may even try get some cosworth decals for them if available
Old 30-03-2014 | 11:46 AM
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Started stripping the rear end due to alot of bad repairs, going to remove all the rot and attempted repair and do it properly.

started stripping the underside

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Got the fuel tank off, didnt realise how much fuel was still in it til it poured over me

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Some pics of the attempted repairs and rot, its all getting chopped out and done properly

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Also stripped the rear brakes as its having rear disc conversion

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Now better get back to cutting out rot
Old 30-03-2014 | 09:26 PM
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Pics of the repairs that were started by previous owners

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Old 30-03-2014 | 09:27 PM
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I decided to cut it all out and do it properly with new chassis rails and panels

Out it all comes

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Old 30-03-2014 | 09:29 PM
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Going to order new rear chassis rails and do the job properly. Its the first time i can say theres no rot left on the escort
Old 30-03-2014 | 10:59 PM
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Love this thread. Good pics. Keep it up.
Old 30-03-2014 | 11:19 PM
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Not seen this thread before!? And hello from a fellow Norfolkian!

For what it's worth, love the brake resovoir detailing!
Old 03-04-2014 | 09:05 PM
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Hi, are you going to use pattern panels? If so can you still get a boot floor or are you going to source a good second hand one?.. Good work on keeping it alive though.
Old 05-04-2014 | 02:58 PM
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I have purchased a whole back end from a bonus shell, its completely mint so i will be drilling out the spot welds on the boot floor and using that to weld into my shell.
Old 05-04-2014 | 03:06 PM
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Quick update -

Wanted a rest from rust and rot so decided to do a bit of painting, gave the inlet a few coats of laquer and painted the strut tops, bonnet lifters and rocker cover a fresh coat of satin black and clear coat.

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Old 06-04-2014 | 09:26 PM
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Got around to fitting the painted bits and also detailed the header tank

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Old 21-04-2014 | 06:33 PM
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Nice work James, u just need a nice charge pipe 2 finish it off
Old 25-04-2014 | 08:06 PM
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Originally Posted by turbowag
Nice work James, u just need a nice charge pipe 2 finish it off
Nice little project u have hear james, like turbowag says would finish it off a nice black one with silver letters,... How u getting on with it new floor in yet
Old 18-12-2015 | 09:10 PM
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After a very long break, playing around with other toys/projects, the time has came to crack on with the ol girl.

had a good look and after much thought we decided to cut all the shit bodge ups from somebody and start fresh, all the rear panel was removed with the floor, inner rear boot bits and so on,spent plenty of time trimming the back end of the bonus section i bought so it would weld onto the original sections and maintain the factory look. And being a genuine ford panel from another escort it went in pretty much first time, only tacked in at the moment but you get the idea.
More to come soon.

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Old 18-12-2015 | 09:29 PM
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Wow. Too work, that's one way to do it.
Old 19-03-2016 | 07:16 PM
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Been a while but here we go, back panel and boot floor are now welded properly and has a little seam sealer.

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Old 19-03-2016 | 07:22 PM
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Also decided to strip roof lining as i plan on having a new one made in alcantara and strip sunroof to check for corrosion.

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Old 19-03-2016 | 07:24 PM
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Only found a tiny hole under sunroof the size of a thumb nail so wont be an issue to sort

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Old 19-03-2016 | 07:40 PM
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Now when i got the car i knew it ha a new rear 1/4 on which was done very well, so i removed the rear 1/4 card and window and was shocked to see the bodge up on the inner rear 1/4 which consisted of paper and fibreglass.

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After anding it all off it revealed another coulpe of bit i now have to weld in, the end is in sight thankfully

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Old 20-03-2016 | 04:04 PM
  #103  
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Some cracking work on this resto, well done
Old 28-03-2016 | 09:30 PM
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Wow that window bodge is crazy bad! Glad to see your still at it dude! Iv now started another one myself! Few rs turbos in norfolk now!
Old 29-03-2016 | 08:22 AM
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Yeah there seems to be a nice collection of them now, I was a bit annoyed to see a bodge like that but I suppose the good thing is that I can now sort it properly and not have to worry about it again
Old 21-07-2016 | 10:02 PM
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Quick update
Sealed and stone guarded the boot floor
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Old 21-07-2016 | 10:07 PM
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Fitted front suspension with the new wheel bearings and track rod ends
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Old 21-07-2016 | 10:11 PM
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Finally got around to fitting the new front indicators and headlights, with fittings.
Also got the front cosworth brakes fitted properly.
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Old 21-07-2016 | 10:17 PM
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Stripped and blasted the rear wishbones and trailing arms and gave them a few good coats of paint.

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Finally got my delivery from ford so the suspension set up can go on. new bearings for hubs, new nuts, castle washer and split pin and rear anti roll bar links
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Got the full flowflex kit turned up (Top mounts already fitted) i know some people dont like them but i'll see how i get on with them
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Last edited by xxTWINNYxx; 21-07-2016 at 10:22 PM.
Old 21-07-2016 | 10:26 PM
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Got the paint mixed up so gave the boot floor a couple of coats
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Old 21-07-2016 | 10:38 PM
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Built the rear hubs up with the new parts and the rear disk conversion, fitted the polybushes

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Old 15-01-2017 | 05:47 PM
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How's the car coming along dude?
Old 07-11-2017 | 10:47 PM
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Little bit of an update....

Had my evo painted and did a few bits to that and then sold it in the summer after 4 years of fun. Bought a mk1 escort which I will start a thread for and post link at some point.
Done a few bits to the rs turbo, all welded and under sealed at the back end now.




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Old 08-11-2017 | 06:54 PM
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Looking good mate ..like it .
Old 30-01-2018 | 10:28 PM
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Small little update, in the process of building all the brakes and suspension out so it’s ready to fit so started laying down the sound deadening in the boot
Old 31-01-2018 | 11:33 PM
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https://passionford.com/forum/attach...1&d=1517441371

https://passionford.com/forum/attach...1&d=1517441371

https://passionford.com/forum/attach...1&d=1517441371

https://passionford.com/forum/attach...1&d=1517441371

https://passionford.com/forum/attach...1&d=1517441371


https://passionford.com/forum/attach...1&d=1517441371

https://passionford.com/forum/attach...1&d=1517441215
Attached Thumbnails 1990 Escort RS Turbo Restoration. Focus RS Conversion-f630c103-ea19-4912-8165-85f025a1d9d4.jpeg   1990 Escort RS Turbo Restoration. Focus RS Conversion-69288e44-87ec-4dbe-a43a-5d4f8c2fa3e4.jpeg   1990 Escort RS Turbo Restoration. Focus RS Conversion-dc3b0c0d-a440-4c0e-87f8-9173a187104a.jpeg   1990 Escort RS Turbo Restoration. Focus RS Conversion-63e2c4ae-bd86-4ccd-9c10-f094705879d7.jpeg   1990 Escort RS Turbo Restoration. Focus RS Conversion-2162f6e1-6215-4813-85f6-8f2739f1f8dd.jpeg  

1990 Escort RS Turbo Restoration. Focus RS Conversion-85ceafe3-36ad-4b2a-a088-81af608afdda.jpeg   1990 Escort RS Turbo Restoration. Focus RS Conversion-aa85457f-b8c4-447a-a7a9-f9f4dd14e803.jpeg  
Old 31-01-2018 | 11:34 PM
  #117  
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Built up all the rear suspension and got it mounted up, first time the rear suspension has been on in years
Old 17-12-2018 | 07:53 PM
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Had a hectic year but decided to get the car fully painted
Old 17-12-2018 | 07:57 PM
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Just before being sent off to paint
Old 17-12-2018 | 08:09 PM
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Car was away a while being painted, didn’t really get any pics of it in paint but you all know what a car in a paint booth looks like.

got the car back a few days ago, stripped the engine bay out and removed all the fuel lines and brake lines to make them all fresh again, few little bits done and then I decided to strip the underside and paint it red too, what a chore!!!
Excuse the overspray..













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