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Escort RST S2 RWD Cosworth, update 8/12/16

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Old 31-03-2013, 08:05 PM
  #201  
dobermann1234
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looking good m8

are you going for the sleeper look?



jay
Old 31-03-2013, 08:12 PM
  #202  
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Cool progress.I always thought the recaro seats were the same.
Old 01-04-2013, 12:57 PM
  #203  
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Originally Posted by dobermann1234
are you going for the sleeper look?



jay

Well sort off, I want it to look original but it defo needed a cage, plus I need to change the sunroof tray as it has gone in the rear lower corners so a carbon roof is so tempting, or a replacement non sunroof skin. The carbon option is a lot easier and quicker.




Ginger


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Old 01-04-2013, 02:41 PM
  #204  
dobermann1234
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[QUOTE=GINGExR2 T;6208595].




Well sort off, I want it to look original but it defo needed a cage, plus I need to change the sunroof tray as it has gone in the rear lower corners so a carbon roof is so tempting, or a replacement non sunroof skin. The carbon option is a lot easier and quicker.



I think carbon roofs the way to go m8 just trim roof skin an bond carbon one on!

My roof was rotten so it's carbon roof and bonnet 4 me

Jay
Old 01-04-2013, 06:49 PM
  #205  
GINGExR2 T
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Originally Posted by dobermann1234


I think carbon roofs the way to go m8 just trim roof skin an bond carbon one on!

My roof was rotten so it's carbon roof and bonnet 4 me

Jay
I'm hoping Carbon Delight do a boot soon so I can just buy a roof, bonnet and boot all in one go saying that, I really like the RS1700T boot he does, need to contact him really to see if he does a carbon version and to find out if all the rear wiper etc is still usable on them.

Ginger


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Last edited by GINGExR2 T; 01-04-2013 at 06:52 PM.
Old 01-04-2013, 07:13 PM
  #206  
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I don't think phil is goin2 do a carbon bonnet but the roof an rs1700 tailgates a must lol phil sent me sum pics a couple ov months ago an they are carbon porn!




Jay
Old 25-06-2013, 10:18 PM
  #207  
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.


Been to long since i updated this, but i have been cracking on slowly so i'll do a few updates to get it upto where i am now as the newest version of photo bucket is shit :-(


Anyway, 1st up is the MK top mounts which where easy to fit

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But when fitted i had a big issue
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bollox, it's 40mm from closing.....
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2 options, 1:- different mounts or 2:- cut holes in the bonnet :-( hopefully got a scrap bonnet lined up to cut up before i decide on the fate of the turbo bonnet.


Next up was the passenger wing, this had been replaced when the car was about 4 years old, but the door hinge pillar area had been left as bare metal so was a bit scabby so needed to unpick the wing welds on the pillar to clean up and treat it.

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After a VERY long clean up it had a good coat of Kurust and left for 24 plus hours
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then the Kurust was sanded back and etch primed
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Hand brake mounting points fitted
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more to come soon



Ginger


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Old 27-06-2013, 08:29 PM
  #208  
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With the cage dummy fitted i needed to put some strenghtening plates in the rear tub's/ arch's, so the inner rear arches were bare metaled and every square mm of red oxide from under the rear of the car was striped back to bare metal

ready for welding
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red oxide removal
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Now because of the rear floor shape i removed the back rest mounts and moved them up 15mm so they clear the diff tunnel

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Trial fitted the driver door just to check everything was ok, and all good
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And in etch primer

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And the inside with the 4 seat fixings in place
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And the fuel pipe cover
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Also got all the holes in the front inner tubs welded striped back and finished off.
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thats it for now

Ginger


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Old 27-06-2013, 08:33 PM
  #209  
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looking spot on mate well done
Old 27-06-2013, 08:50 PM
  #210  
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Good update ive not gone for ajust top mounts for the same reason
Old 27-06-2013, 09:17 PM
  #211  
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Coming along nicely,ref the bonnet in carbon ,phil does a mk4 turbo carbon bonnet as I have one
Old 28-06-2013, 11:08 PM
  #212  
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awesome work mate, just read the whole lot and was fixed on it lol
Old 29-06-2013, 01:54 AM
  #213  
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nice work pal, i like how you have strayed away from the normal way of doing things and made it your own
Old 30-06-2013, 08:15 PM
  #214  
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.

Bit of an up date regarding progress with the arches,

What a ball ache of a job, it's taken me far to long to do just the one drivers front even to a point where i seriously thought about a wide arch Gartrac kit at one point, But i kept at it and this is the result

Quick pic of what it looked like before i started
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Striped all the red oxide off first
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Then filler was applied with the kit attached with yellow insulation tape along it's matting face so as to get the shape right (pics are after some snading and shaping)

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With the arch fitting nicely i had a small gap where the kit sits against the wing between the 2 swage lines below the side repeater so a small skim of filler was needed to reshape the wing
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and the end result
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Then got some etch primer on there as there was some bare metal to cover aswell,
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Made a right angle with 2 steel rulers to give an idea of the overall width
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Looks pretty good if i do say so myself


I'm in the process of doing the rear arch so will get some pics up in a few days


Cheers for looking


Ginger


.

.
Old 30-06-2013, 08:20 PM
  #215  
dingla rs
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ginge did you use dolphin glaze for finishing off? its a great product ,looks great
Old 01-07-2013, 11:39 AM
  #216  
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Originally Posted by dingla rs
ginge did you use dolphin glaze for finishing off? its a great product ,looks great
Whats that mate???? the finish is just filler 180'd and primer. Got to high build primer it yet to finish off.



Ginger


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Old 01-07-2013, 06:23 PM
  #217  
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Originally Posted by GINGExR2 T
Whats that mate???? the finish is just filler 180'd and primer. Got to high build primer it yet to finish off.



Ginger


.
sell it on ebay or most body shop suppliers great stuff its a finishing filler that levels out its self and leaves no pin holes mate
Old 11-07-2013, 08:14 PM
  #218  
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Originally Posted by dingla rs
sell it on ebay or most body shop suppliers great stuff its a finishing filler that levels out its self and leaves no pin holes mate


Cheers mate, i'll look into that, been a bit side tracked with changing the roof skin at the moment :-(


Ginger


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Old 11-07-2013, 08:18 PM
  #219  
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http://bit.ly/16vjtIT
Old 12-07-2013, 04:33 AM
  #220  
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Good progress.Shame the bonnet wont fit.cause of the strut tops.
Old 16-07-2013, 09:11 PM
  #221  
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.

Bit of an update. made a start on the rear arch/quarter, looks wicked

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It looks wicked with the kit on, subtle and will fool a lot of people if it's not parked next to a standard one


Also managed to get a nonsunroof roof and a PROPER 100% rust free immaculate boot
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for Ł200 well happy


There were two reasons for a change of roof skin, minor rust and lose of headroom due to the seats sitting higher in the car because of the Sierra floor. rust pic
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and beofre removal

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20 mins later
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Removing the gutter rail section
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The end result
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Used a pair of roof racks to support the new roof
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And the new roof getting ready
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Cleaned up the hidge resses
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After a bit of a think i decided to leave the front and rear frame sections on the new roof and remove the ones of the car as it was a lot less spot welds to remove, plus it limiting the chance of damage to the skin
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So test fitted to check everything was ok

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Good news is that it fit perfect, So after i removed the skin i bare metaled the inside, Kurusted it then after a few hours sanded all that back off and got 3 coats of etch on it ready for the final fit, it was hot a fuck so left the roof in the sun for an hour and baked on nicely
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All in all it took about 5 hours to completely remove the old skin and propably twice that to get the new one ready and primered :-/

Hoping to get it welded on over the next few days fingers crossed



Ginger


.

Last edited by GINGExR2 T; 16-07-2013 at 09:15 PM.
Old 16-07-2013, 09:23 PM
  #222  
Glenn_
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Cool progress.
Old 16-07-2013, 09:41 PM
  #223  
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Unreal...
Old 25-07-2013, 01:20 AM
  #224  
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love this project, great read this....

would love to attempt something like it but just dont have the time/money and space

keep the updates coming
Old 10-08-2013, 09:08 PM
  #225  
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.


Small up date, Got the roof welded on before i went on holiday so apart from sorting the front top mounts out as and when i decide what to do with them it's all about the body work
Took ages spotwelding the rail back on, 60 spots on each side, same as the original one :-(

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Started getting the underside ready for stone chip, Need to get the primered areas covered before the winter gets here :-(



Ginger

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Old 11-08-2013, 08:19 AM
  #226  
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Great work as ever..
Old 11-08-2013, 11:40 AM
  #227  
NEEDFORSPEED
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unreal work!!
Old 11-08-2013, 08:20 PM
  #228  
Twins
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Very nice mate
Old 13-08-2013, 08:40 PM
  #229  
GINGExR2 T
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.


Cheers for the comments all,

Small update, nothing to exciting but i have managed to get the underside in stone chip, Did it in 2 half as it was easier for me that way, gonna try and get the front inner arches done over the next week so more pics to come. Really need to decide on a plan of action for the front top mounts now :-/



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I'm hopeing thing will start to progress a bit quicker now


Ginger


.
Old 13-08-2013, 10:03 PM
  #230  
Tev
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mint!!!
Old 14-08-2013, 09:16 AM
  #231  
rsmark86
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Stunning

Badly want one of these but would need to buy a shell with the fab work done

Keep up the good work.
Old 15-08-2013, 07:35 PM
  #232  
fordcozyjohn
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very nice job keep up the good work m8
Old 15-08-2013, 08:08 PM
  #233  
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Some build this! Can't wait to see the finished result.
Old 15-08-2013, 08:30 PM
  #234  
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looks cracking mate its a good feeling when stone chip an paint gos on
Old 15-08-2013, 08:38 PM
  #235  
paul rs1700t
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Talking the dogs

Been watching from start,going to be stunning,fabrication is first class,the arches are just something else,well done,keep going,regards Paul
Old 15-08-2013, 08:51 PM
  #236  
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Cool update.
Old 15-08-2013, 09:21 PM
  #237  
Twins
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Fantastic
Old 15-08-2013, 10:16 PM
  #238  
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Not looked on here for a while.
Great progress
Old 17-08-2013, 01:10 PM
  #239  
GINGExR2 T
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.

As some will know i've had a bit of a hickup with the front top mounts not fitting with the bonnet on, so been looking about and found an alternative type listed for Mk1 & 2 Escorts.
Now the main reason for fitting the MK top mounts i bought in the first place was that i need to be able narrow the front axle a few mm, I have adjustable bottom arms to go on aswell, So Eccentric mounts with a fixed off centre mounting point would limit the adjustment i need.
These are the mount i have found and just wanted to get peoples opinion on them before i spent more money

http://www.ebay.co.uk/itm/Alloy-Adju...3#ht_686wt_932



cheers

Ginger.
Old 17-08-2013, 01:34 PM
  #240  
dingla rs
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just get some weld in rings made like mine mate


Quick Reply: Escort RST S2 RWD Cosworth, update 8/12/16



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