Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

Sierra Cosworth OCD Update 1/11/2011 NOW FOR SALE

Thread Tools
 
Search this Thread
 
Old 15-04-2010, 09:58 PM
  #81  
Mike Kerbey
Too many posts.. I need a life!!
Thread Starter
iTrader: (1)
 
Mike Kerbey's Avatar
 
Join Date: Jan 2008
Location: Crawley, West Sussex
Posts: 974
Likes: 0
Received 0 Likes on 0 Posts
Default

cheers guys. the red/black hose has always been on the car so couldnt tell ya!

I managed abit more work done today (one handed lol), got it timed up, inlet and exhaust on, pretty much ready to go back in the car. Will get some pics up tomorrow. Going to try and fit the engine in the morning as my mate has a day off and can give me a hand.
Old 15-04-2010, 11:27 PM
  #82  
COLEYST200
PassionFord Post Whore!!
iTrader: (3)
 
COLEYST200's Avatar
 
Join Date: Sep 2007
Location: Leicestershire
Posts: 8,243
Received 144 Likes on 133 Posts
Default

looking very nice mate
Old 16-04-2010, 07:03 AM
  #83  
Mike Kerbey
Too many posts.. I need a life!!
Thread Starter
iTrader: (1)
 
Mike Kerbey's Avatar
 
Join Date: Jan 2008
Location: Crawley, West Sussex
Posts: 974
Likes: 0
Received 0 Likes on 0 Posts
Default

Quick picture of the enigine with the go faster bits bolted on!

Old 23-04-2010, 12:38 PM
  #84  
JamesH
10K+ Poster!!
iTrader: (21)
 
JamesH's Avatar
 
Join Date: Jul 2003
Location: .
Posts: 10,807
Received 8 Likes on 8 Posts
Default

Looks lovely Mike!

I'm going down a very similar route with mine now, won't be ready for at least a year though!!
Old 23-04-2010, 01:36 PM
  #85  
fezzajsy
10K+ Poster!!
iTrader: (9)
 
fezzajsy's Avatar
 
Join Date: Nov 2004
Location: jeRSey..isles
Posts: 13,596
Received 33 Likes on 33 Posts
Default

mint
Old 24-04-2010, 08:31 PM
  #86  
Mike Kerbey
Too many posts.. I need a life!!
Thread Starter
iTrader: (1)
 
Mike Kerbey's Avatar
 
Join Date: Jan 2008
Location: Crawley, West Sussex
Posts: 974
Likes: 0
Received 0 Likes on 0 Posts
Default

Time for another update!

IT RUNS!

Few more pics of the engine before it went in...





The gaping hole that the engine left behind a couple of months back needed filling!




IT RUNS!!!!!!!!!




And... It has all important oil pressure!




Everything needs tidyin up and sorting out properly, but I just wanted to get it running first and make sure mechanincal it was ok! Starting it wasnt as straight forward as Id hoped, done a big school boy error and plug two connectors in the wrong places! No spark! I got out an oscilliscope to check the cps and phase sensor were working which they were, done all the usual checks and still no sparky! I then starting to buzz through the loom using a wiring diagram, and I soon found my problem

All seems good at the moment so fingers crossed!
Old 24-04-2010, 09:46 PM
  #87  
RSCossieGaz
10K+ Poster!!
iTrader: (6)
 
RSCossieGaz's Avatar
 
Join Date: May 2003
Location: Middlesex AKA Planet earth!!!!
Posts: 11,659
Likes: 0
Received 5 Likes on 5 Posts
Default

nice one mike! glad all up n running now!
Old 24-04-2010, 10:05 PM
  #88  
fezzajsy
10K+ Poster!!
iTrader: (9)
 
fezzajsy's Avatar
 
Join Date: Nov 2004
Location: jeRSey..isles
Posts: 13,596
Received 33 Likes on 33 Posts
Default

Old 25-04-2010, 02:31 AM
  #89  
smitsturbo
PassionFord Post Whore!!
 
smitsturbo's Avatar
 
Join Date: Oct 2005
Location: aberdeenshire
Posts: 7,346
Likes: 0
Received 0 Likes on 0 Posts
Default

love the precision thats went into this
Old 25-04-2010, 07:50 PM
  #90  
Mike Kerbey
Too many posts.. I need a life!!
Thread Starter
iTrader: (1)
 
Mike Kerbey's Avatar
 
Join Date: Jan 2008
Location: Crawley, West Sussex
Posts: 974
Likes: 0
Received 0 Likes on 0 Posts
Default

I fitted an AEM afr gauge and lambda today. I wanted to know what the mixture was like before I started to run it in. It was off the scale at idle, the gauge goes down to 10:1 and it went way past that! so gave the co screw a tweak on the ecu and set it up to 14ish for now.

Just waiting for a couple of hoses from roose motorsport and then it can start driving it and getting some miles on it!


Im after a 3 gauge holder to go in the centre vents if any one has one or knows where I can buy a new one? Burton do one but is carbon look and I just want the black one.
Old 25-04-2010, 08:04 PM
  #91  
Miller 3
PassionFord Post Whore!!
iTrader: (4)
 
Miller 3's Avatar
 
Join Date: Nov 2006
Location: rainham/kent
Posts: 9,407
Received 12 Likes on 11 Posts
Default

Looking good pal
Old 25-04-2010, 08:05 PM
  #92  
bad boy rs
PassionFord Post Whore!!
iTrader: (7)
 
bad boy rs's Avatar
 
Join Date: Nov 2006
Location: watFORD
Posts: 4,571
Likes: 0
Received 0 Likes on 0 Posts
Default

topman looks the tits, bet your well happy. Burtons do a black gauge holder i bought one a few weeks back was about 25quid, if not nomad do them
Old 25-04-2010, 08:18 PM
  #93  
Mike Kerbey
Too many posts.. I need a life!!
Thread Starter
iTrader: (1)
 
Mike Kerbey's Avatar
 
Join Date: Jan 2008
Location: Crawley, West Sussex
Posts: 974
Likes: 0
Received 0 Likes on 0 Posts
Default

cheers, Just bought one from nomad, 20 quid
Old 25-04-2010, 08:58 PM
  #94  
bad boy rs
PassionFord Post Whore!!
iTrader: (7)
 
bad boy rs's Avatar
 
Join Date: Nov 2006
Location: watFORD
Posts: 4,571
Likes: 0
Received 0 Likes on 0 Posts
Default

how long you rekon till you get a oil leak you going for a chip or a live map
Old 26-04-2010, 06:28 AM
  #95  
Mike Kerbey
Too many posts.. I need a life!!
Thread Starter
iTrader: (1)
 
Mike Kerbey's Avatar
 
Join Date: Jan 2008
Location: Crawley, West Sussex
Posts: 974
Likes: 0
Received 0 Likes on 0 Posts
Default

lol dont say that, I already had a small water leak, I pissed myself when I was about to start it for the first time lol nah, it was coming out the water temp sensor, all sorted now though.
Ive bought an L8 ecu with a wasted spark conversion with a chip programmed for black 83 siemens injectors with a ported head, but a t38 turbo. So Im going to get the l8 ecu in there soon and get it mapped once its all run in.
Old 26-04-2010, 06:58 AM
  #96  
CossieRich
Did Someone Mention TUV
iTrader: (1)
 
CossieRich's Avatar
 
Join Date: Aug 2003
Location: Surrey
Posts: 17,169
Received 3 Likes on 3 Posts
Default

Excellent work Mike. You will see good power with that turbo and be impressed at spool time
Old 26-04-2010, 03:14 PM
  #97  
ghigo
PassionFord Regular
 
ghigo's Avatar
 
Join Date: Oct 2008
Location: london
Posts: 374
Likes: 0
Received 0 Likes on 0 Posts
Default

coming along well gd mate
all starting to pay off now
Old 26-04-2010, 03:34 PM
  #98  
Rob_DOHC
PassionFord Post Whore!!
iTrader: (4)
 
Rob_DOHC's Avatar
 
Join Date: Aug 2009
Location: London
Posts: 4,790
Received 43 Likes on 42 Posts
Default

looking good mate, said you should get a lambda! your hoses come yet?
Old 26-04-2010, 04:46 PM
  #99  
Marcyg
Regular Contributor
 
Marcyg's Avatar
 
Join Date: Mar 2010
Location: South coast
Posts: 266
Likes: 0
Received 3 Likes on 3 Posts
Default

Nice What's the deal with Cossy owners running thier engines without the cam belt cover. I'd be scared shitless with that much money wizzing round
Old 27-04-2010, 05:41 PM
  #100  
Mike Kerbey
Too many posts.. I need a life!!
Thread Starter
iTrader: (1)
 
Mike Kerbey's Avatar
 
Join Date: Jan 2008
Location: Crawley, West Sussex
Posts: 974
Likes: 0
Received 0 Likes on 0 Posts
Default

Yeah having the pulleys all open is a bit dodgy, but I dont want to cover them up considering the price of the cam pulleys and bolts! lol Would rather show them off.

Got my hoses yesterday, so i put them on last night, just need to get a few hose clips to do them up with.

I might start driving it soon
Old 27-04-2010, 06:16 PM
  #101  
Glenn_
Glennvestite
iTrader: (1)
 
Glenn_'s Avatar
 
Join Date: Jul 2006
Location: Darlington county durham
Posts: 62,761
Received 1,044 Likes on 998 Posts
Default

Top work mate i bet your well happy with it.
Old 03-05-2010, 08:52 AM
  #102  
Mike Kerbey
Too many posts.. I need a life!!
Thread Starter
iTrader: (1)
 
Mike Kerbey's Avatar
 
Join Date: Jan 2008
Location: Crawley, West Sussex
Posts: 974
Likes: 0
Received 0 Likes on 0 Posts
Default

I have finally fitted all my hoses and its finally ready to drive, Ive done 11 miles in it so far!
I still need to fix a water leak coming out the coolant sensor at the back of the head, I thought I had sorted it but obviously not, Its just such a pain to get to I cant be bothered at the moment, need a small break from it all!





Fitted the AFR gauge and oil temp, still need to buy a EGT gauge.


Got my L8 ecu. Came with the wasted spark driver and MSD chip.



If anyone has any wasted spark stuff for sale let me know. What coil pack is used for the wasted spark set up? Is it just a zetec coil pack?
Old 03-05-2010, 09:13 AM
  #103  
bad boy rs
PassionFord Post Whore!!
iTrader: (7)
 
bad boy rs's Avatar
 
Join Date: Nov 2006
Location: watFORD
Posts: 4,571
Likes: 0
Received 0 Likes on 0 Posts
Default

that bay looks the dogs dangleys mate you must be well happy, im pretty sure its just a zetec coil pack im going to start looking for these bits soon, tabetha mentioned a different make the other day in a post and its ment to be even more powerfull
Old 03-05-2010, 09:47 AM
  #104  
RSCossieGaz
10K+ Poster!!
iTrader: (6)
 
RSCossieGaz's Avatar
 
Join Date: May 2003
Location: Middlesex AKA Planet earth!!!!
Posts: 11,659
Likes: 0
Received 5 Likes on 5 Posts
Default

well done mike bay is looking top drawvery impressive from a home build
Old 03-05-2010, 12:52 PM
  #105  
Glenn_
Glennvestite
iTrader: (1)
 
Glenn_'s Avatar
 
Join Date: Jul 2006
Location: Darlington county durham
Posts: 62,761
Received 1,044 Likes on 998 Posts
Default

Is the water leak coming from the seal on the water temp sensor then.I hope you get it sorted soon.
Old 03-05-2010, 01:32 PM
  #106  
Mike Kerbey
Too many posts.. I need a life!!
Thread Starter
iTrader: (1)
 
Mike Kerbey's Avatar
 
Join Date: Jan 2008
Location: Crawley, West Sussex
Posts: 974
Likes: 0
Received 0 Likes on 0 Posts
Default

Yeah, spent ages unscrewing the sensor and putting some ptfe tape on the thread and put it back, still leaking so Im hoping its the gasket not sealing properly inbetween the sensor holder thingy to the head. So im going to silicone the fuck out of it and hope for the best. Probably take the inlet manifold off so I can see what Im doing!
Old 03-05-2010, 02:15 PM
  #107  
ram
Has a large member
iTrader: (4)
 
ram's Avatar
 
Join Date: Jun 2005
Location: oxFORDshire
Posts: 4,186
Received 9 Likes on 9 Posts
Default

Your bay looks spot on. car looks great too
Old 03-05-2010, 09:20 PM
  #108  
Mike Kerbey
Too many posts.. I need a life!!
Thread Starter
iTrader: (1)
 
Mike Kerbey's Avatar
 
Join Date: Jan 2008
Location: Crawley, West Sussex
Posts: 974
Likes: 0
Received 0 Likes on 0 Posts
Default

thanks for the comments, Im chuffed with the way it looks. Even went outside and fixed my water leak this evening, plenty of silicone and a short drive and its bone dry
Old 04-05-2010, 06:15 AM
  #109  
cossie4i+
TT T38 Power
iTrader: (15)
 
cossie4i+'s Avatar
 
Join Date: Apr 2005
Location: Somerset
Posts: 22,368
Received 32 Likes on 29 Posts
Default

That is very well put together for a home build

I think you have built it better than some professionals do

That should easy do 450bhp+

Steve
Old 05-05-2010, 04:23 PM
  #110  
AJC
10K+ Poster!!

iTrader: (6)
 
AJC's Avatar
 
Join Date: Oct 2004
Location: Preston, Lancs
Posts: 13,366
Received 83 Likes on 73 Posts
Default

looks great
Old 08-05-2010, 05:39 PM
  #111  
cossie4i+
TT T38 Power
iTrader: (15)
 
cossie4i+'s Avatar
 
Join Date: Apr 2005
Location: Somerset
Posts: 22,368
Received 32 Likes on 29 Posts
Default

Any updates on this ?

Steve
Old 08-05-2010, 06:18 PM
  #112  
Mike Kerbey
Too many posts.. I need a life!!
Thread Starter
iTrader: (1)
 
Mike Kerbey's Avatar
 
Join Date: Jan 2008
Location: Crawley, West Sussex
Posts: 974
Likes: 0
Received 0 Likes on 0 Posts
Default

Not yet mate, Ive driven it 70 miles so far, going to start racking up the mileage during the week as Ill start using it for work.
Old 08-05-2010, 07:15 PM
  #113  
RS-Stian
www.fordclubnorway.no
iTrader: (1)
 
RS-Stian's Avatar
 
Join Date: Sep 2005
Location: Norway
Posts: 597
Likes: 0
Received 1 Like on 1 Post
Default

Looks great mate
Old 08-05-2010, 08:01 PM
  #114  
Brian
10K+ Poster!!
iTrader: (2)
 
Brian's Avatar
 
Join Date: Aug 2003
Location: Essex
Posts: 11,239
Received 11 Likes on 11 Posts
Default

Looks awesome


Brian
Old 08-05-2010, 08:22 PM
  #115  
whizzisat114
PassionFord Post Whore!!
iTrader: (2)
 
whizzisat114's Avatar
 
Join Date: Jan 2010
Location: in someone elses garage
Posts: 5,904
Received 26 Likes on 26 Posts
Default

looks great love the swedish in black might do mine
what kind of power you hopin for out of it?
Old 08-05-2010, 08:30 PM
  #116  
ASHCOSSIE
I've found that life I needed.. It's HERE!!
 
ASHCOSSIE's Avatar
 
Join Date: Jun 2004
Location: london
Posts: 1,430
Likes: 0
Received 0 Likes on 0 Posts
Default

where did u get the afr gauge and sensor from mate and how much
cheers
Old 08-05-2010, 09:16 PM
  #117  
Mike Kerbey
Too many posts.. I need a life!!
Thread Starter
iTrader: (1)
 
Mike Kerbey's Avatar
 
Join Date: Jan 2008
Location: Crawley, West Sussex
Posts: 974
Likes: 0
Received 0 Likes on 0 Posts
Default

Im going for a reliable 450, which should be easily done with the spec.

I got the AFR gauge off ebay mate, for £170...
http://cgi.ebay.co.uk/AEM-Wideband-A...item4cee627f04
Comes with everything you need, its a nice bit of kit, would recommend it!
Old 24-05-2010, 04:40 PM
  #118  
A.J.
Wahay!! I've lost my Virginity!!
 
A.J.'s Avatar
 
Join Date: Jun 2004
Posts: 84
Likes: 0
Received 0 Likes on 0 Posts
Default

Hi Mike. what compression and boost you running with the wossners in ?
Old 24-05-2010, 06:08 PM
  #119  
Mike Kerbey
Too many posts.. I need a life!!
Thread Starter
iTrader: (1)
 
Mike Kerbey's Avatar
 
Join Date: Jan 2008
Location: Crawley, West Sussex
Posts: 974
Likes: 0
Received 0 Likes on 0 Posts
Default

The pistons are standard compression and not sure about boost yet, still havent had it set up yet, done 850 miles in it so far.
Old 02-06-2010, 04:44 PM
  #120  
bad boy rs
PassionFord Post Whore!!
iTrader: (7)
 
bad boy rs's Avatar
 
Join Date: Nov 2006
Location: watFORD
Posts: 4,571
Likes: 0
Received 0 Likes on 0 Posts
Default

Any updates mate ?


Quick Reply: Sierra Cosworth OCD Update 1/11/2011 NOW FOR SALE



All times are GMT. The time now is 12:47 AM.