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My Saph thread, MAD 500 spec engine + other goodies

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Old 05-06-2012 | 09:54 PM
  #481  
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Originally Posted by WongRS
Thanks for the info mate, it's on bosch ones, can't remember the numbers off the top of my head.

Fucking thing broke down again today, if it doesn't manage a month without breaking, then get your orders in, because it's getting pulled apart. Had enough with it now.


Stay with it Dan it's just the cossie blues

Just take your time mate, it will be well worth it when you have all these niggles ironed out that i am sure

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Old 06-06-2012 | 08:13 AM
  #482  
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Originally Posted by WongRS
Thanks for the info mate, it's on bosch ones, can't remember the numbers off the top of my head.

Fucking thing broke down again today, if it doesn't manage a month without breaking, then get your orders in, because it's getting pulled apart. Had enough with it now.
I know i keep saying lol but you really should take it too mark you will enjoy the car so much more with it set up and sorted! ive never had a singel issue with mine in almost 3 years (touch wood)
Old 06-06-2012 | 08:30 AM
  #483  
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It's not that I don't want too or am avoiding it, I just physically do not have the money. It has emptied every last bit of money I had now.
Old 06-06-2012 | 07:57 PM
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Originally Posted by WongRS
Thanks for the info mate, it's on bosch ones, can't remember the numbers off the top of my head.

Fucking thing broke down again today, if it doesn't manage a month without breaking, then get your orders in, because it's getting pulled apart. Had enough with it now.
Check the Bosch part number it should end in 137 from mem, Do not use aftermarket ones that claim to be the same also make sure it is on a heat sink, Or you can run a CDI ign system.

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Old 06-06-2012 | 08:12 PM
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Yeah, they are 137's Mark, genuine bosch ones. I Think there was an issue with a poor earth somewhere to be honest, they are on an MSD heat sink bracket, it was getting VERY hot, i re earthed them and they seem to be a lot cooler, and they haven't failed again.
Just the alternator thats fucked now!
Old 06-06-2012 | 08:20 PM
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Originally Posted by WongRS
Yeah, they are 137's Mark, genuine bosch ones. I Think there was an issue with a poor earth somewhere to be honest, they are on an MSD heat sink bracket, it was getting VERY hot, i re earthed them and they seem to be a lot cooler, and they haven't failed again.
Just the alternator thats fucked now!

Wrap the exhaust there and use a heat shield for the alt, Many years ago Rod went through 5 in one year till it was coverd.

Mark
Old 06-06-2012 | 08:24 PM
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It's got a shield on the alternator, and the manifold and downpipe are wrapped, it doesn't seem to get too hot, there's no sign of heat on the alternator, i'm not driving it hard for long periods of time, just a quick squirt here and there. It's only 2 weeks old, must of been a crap one.
Thanks for the input though Mark
Old 23-10-2012 | 07:18 PM
  #488  
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Is this car still alive, always liked the way it looks.
Old 23-10-2012 | 08:02 PM
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Yeah mate, still alive. Spent the summer enjoying it, it's an animal to be fair. Can't comment too much on antic's I partook in, but lets say some 2 wheeled power rangers where surprised by it.
Old 04-03-2013 | 08:50 PM
  #490  
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Decided to fit a swirl pot, was suffering from starvation a little when it had under half a tank and was getting driven, and we all know starvation is bad..... I also wanted to run an6 return line, as it was still on the standard ford one, so made sense to do it all at once.

My mate is starting up on his own doing alloy welding and fab, so got him to knock me up a 2ltr swirl pot with an6 fittings (an10 outlet), not the shiniest, but, as we know, i don't do bling!



Loads more torque's fittings bought, no pic though.

Bulkhead fittings in wheel well.... (couldn't be bothered removing the deadening)





With the new 044 and mostly plumbed.......





Need another 6m of hose now!

Last edited by WongRS; 04-03-2013 at 08:52 PM.
Old 04-03-2013 | 08:57 PM
  #491  
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I've just done my fuel system and when I did it I got a new tank to aero quip then swap over! I got the copy one with the metal swirl pot in it and my car dose this now!
Cheap shit lol it never ever did it with the genuine plastic swirl pot ford tank lol
But I still have it so ill get that modded and painted then re fit it
Old 04-03-2013 | 09:08 PM
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Mines still on the standard tank, i've done the return from the pot to the tank in rubber fuel house, just used an an6 to barbed hose tail fitting.
Old 04-03-2013 | 09:12 PM
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looks and sounds spot on mate
Old 04-03-2013 | 09:13 PM
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Cheers mate, ride height needs sorting, that's on the agenda
Old 04-03-2013 | 09:15 PM
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Teach me to use rubbish lol
Had mine at 500 bhp for a good few years now never missed a beat with the standard tank! Ill have it modded and painted then re fit it
Old 18-03-2013 | 09:20 PM
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Who's doing the alloy fab Dan? Rich?
Old 18-03-2013 | 10:31 PM
  #497  
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Yeah mate, you got it.
Where've you been, I haven't had any abuse for a while?!
Old 19-03-2013 | 11:45 AM
  #498  
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Originally Posted by WongRS
Yeah mate, you got it.
Where've you been, I haven't had any abuse for a while?!
Did wave to you on Saturday

Grey clio heading towards st.martins,your dodgy euro-look german thing was bouncing about abit though,so think you were concentrating on keeping that on the road!
Old 19-03-2013 | 02:56 PM
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It does a lot of bouncing. Handles like a demented kangaroo.
Old 21-03-2013 | 10:42 AM
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Had a blast at tidying the rats nest of wires in the engine bay.....



To this, not the neatest, but a lot better!!

Old 21-03-2013 | 10:53 AM
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i did my birds nest of wiring a while ago fitted an isolator at the same time and re wired to the starter
Old 21-03-2013 | 05:35 PM
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Originally Posted by Mark Shead
Wrap the exhaust there and use a heat shield for the alt, Many years ago Rod went through 5 in one year till it was coverd.

Mark
my old t4 saph at 2.2 bar used to eat alts aswell

i only did 3 in a year though
Old 22-03-2013 | 10:30 PM
  #503  
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thats fooking fat wongy man,stick at it me howd awesome motor.
Old 24-03-2013 | 10:39 AM
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Thank you sir!

Fuel system is all sorted, started first time, only 1 leak too which was just a fitting that needed tightening a tad more. It's killed another battery, the optima yellow top has bitten it this time, so i bought a new Bosch 017 silvertop that i think is designed to start battleships! Let's see how that hold out.......




Need to sort the alternator out, and it's meant to be going for MOT on Tuesday, but.......
Old 24-03-2013 | 11:00 AM
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things would need to change or you ll be for no mot on tuesday mate!
Old 24-03-2013 | 02:41 PM
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Defo wont be going for an mot this tuesday lol.
Old 24-03-2013 | 02:58 PM
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I'm sure i can find something to drag it out with!
Old 25-03-2013 | 11:15 PM
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Originally Posted by Glenn_
Defo wont be going for an mot this tuesday lol.
Dan gets one of those special MOT's!

A recent pic of the car is all that's required............
Old 26-03-2013 | 07:55 AM
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It's dug out and ready for mot
Old 26-03-2013 | 10:00 AM
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did you get the alternator sorted mate ?
Old 26-03-2013 | 10:57 AM
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Not yet, haven't had a chance to look! It's been in 2 foot of snow until today. Will have a look when I can.
Old 26-03-2013 | 07:06 PM
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Well she passed her MOT, advised on rear discs and pads and hoses, so i've ordered some yellow stuff's, new discs and braided lines throughout for her.
Old 29-03-2013 | 01:26 PM
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Back brakes done




And out in the snow!
Old 01-04-2013 | 05:00 PM
  #514  
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Had a bit of a clean today, alternator now working properly, prop bearing done, new braided Matt Lewis brake hoses throughout and had a service, it's running beautifully at the moment i must say, going very well and behaving itself!





Old 05-04-2013 | 09:52 PM
  #515  
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looking good. must be nice to have everything sorted and running sweet. cant wait to have mine finished soon
Old 05-04-2013 | 09:57 PM
  #516  
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It is. It's not hugely user friendly, it shakes and rattles like mad. But my god does it make me smile!!
Old 06-04-2013 | 07:28 PM
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Looking good dan, apart from the half painted calipers.........

I would be keeping an eye on that pass side chassis leg just infront of spring seat, both my saphs required welding there, and looks wet and rusty on yours?
Old 07-04-2013 | 08:51 AM
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Bromley is currently addressing that issue now Kev, before i have no chassis left!
Good old Fords, eh?
Old 07-04-2013 | 09:54 AM
  #519  
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Looking good mate hopefully mine will be out soon too
Old 12-04-2013 | 02:38 PM
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Originally Posted by WongRS
Bromley is currently addressing that issue now Kev, before i have no chassis left!
Good old Fords, eh?
Nice one.

Seem to remember its double skinned, so get some nice thin and runny cavity wax in there once its welded up.
Don't use waxoyl, too thick, get some dinitrol or bilt hamber stuff.


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