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AG Focus Cosworth Project (16/11/12 - Supra Diff)

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Old 06-09-2009, 04:48 PM
  #121  
rst-g
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do you have any luck with black focus's cant wait to see your plans for this!!!!!!!!!!!!
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Old 06-09-2009, 05:15 PM
  #122  
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You should put the Focus RS arches on. Made a massive difference to Ian's Focos.

Benni.
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Old 06-09-2009, 05:22 PM
  #123  
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Originally Posted by Benni
You should put the Focus RS arches on. Made a massive difference to Ian's Focos.

Benni.
The arches will be on there soon enough......

Sorry to see the engine let go mate.
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Old 06-09-2009, 06:53 PM
  #124  
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Nope, not gonna put RS arches on because there's no need. Adjusted the coilovers enough and trimmed the chassis leg and its perfect, don't really wanna go RS lookalike with this one. No offence to others that have done it, but I just don't wanna go the same route

But as I said, engine has not let go, only the oil pump. That was the knocking sound on cylinder 1 because it sits right underneath it. But touch wood, everything else looks in good shape. But will still uprate a few bits n' pieces as a matter of cause

Last edited by COCHYN; 06-09-2009 at 06:54 PM.
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Old 07-09-2009, 01:22 PM
  #125  
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you are one lucky redhead bastard mate!

hope i can have a ride in it when you come over to my place
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Old 07-09-2009, 01:35 PM
  #126  
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Cochyn, I have the magazine featuring your black focus, if you don't have it let me know and I will scan it and put the pics on here for you.

cheers Jason
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Old 07-09-2009, 01:48 PM
  #127  
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Not another Black one my little welsh Gekko......

Look forward to seeing it all ready to go COCHYN
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Old 07-09-2009, 02:17 PM
  #128  
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Bloody hell mate im gutted for you.At least you can put your touch on it now.
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Old 07-09-2009, 05:43 PM
  #129  
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Theres something about black cosworths in north wales, My escos was only on the road for 6 hours after i mot and taxed it before i had to rebuild it Will it be at the next rsoc meet? thats the last time mine will be on the road before i take it off for winter.

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Old 07-09-2009, 07:01 PM
  #130  
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crack on boy o

after the chat today you know where we are if you need anything

you need it back together so you can get up here lol
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Old 07-09-2009, 09:13 PM
  #131  
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Already on the mend boyo John Coles is pretty much the master up this end with Cossie's, so he's graciously giving up some of his time with the 3dr to help me build the engine in the next couple of weeks. But you know I can count on you and Wenny matey Its gonna be a mad one!
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Old 07-09-2009, 10:16 PM
  #132  
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Very nice car. I remember it on ebay a while ago and wondered where it went. Can I ask how much you paid ? Keep up the good work.


Oh no, after reading this makes me want a rwd focus again. Next month I was about to start my e30 cosworth project as I now have all the bits. I always say to my friends I would change my plans tomorrow if a rolling shell focus cosworth came along.
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Old 07-09-2009, 10:37 PM
  #133  
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Originally Posted by e30cossie
Very nice car. I remember it on ebay a while ago and wondered where it went. Can I ask how much you paid ? Keep up the good work.


Oh no, after reading this makes me want a rwd focus again. Next month I was about to start my e30 cosworth project as I now have all the bits. I always say to my friends I would change my plans tomorrow if a rolling shell focus cosworth came along.
there some one on hear selling one mate cossiecrazy
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Old 08-09-2009, 02:07 PM
  #134  
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Update!

Spoke to John earlier and the engine's appart. Cylinders look good as do the pistons, a bit of wear on bearings on number 4. So sending the crank away for a polish and then crack on with putting it back together. Well chuffed so far!
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Old 21-09-2009, 10:59 AM
  #135  
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Update!

Freshly honed and painted block, polished crank and skimmed head. As John Coles tells me, I've come off as a bit jammy with the oil pump failure, because the majority of the engine was not damaged...woop woop! So replacing near enough every part anyway as a matter of course, can't wait!

Probably a gearbox rebuild very soon, whine's like a bitch in 4th

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Old 21-09-2009, 12:03 PM
  #136  
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Welcome to the world of Cossie ownership hey?!
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Old 21-09-2009, 12:10 PM
  #137  
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Considering how many parts are still mint after a failing component, I'm liking them more than Zetecs!
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Old 21-09-2009, 01:44 PM
  #138  
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get sum pics the bay with engine out m8, shuda been going paint shop while its out 2
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Old 21-09-2009, 02:02 PM
  #139  
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Nah mate, engine bay is mint, not done any miles since being built
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Old 21-09-2009, 02:12 PM
  #140  
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Originally Posted by COCHYN
Nah mate, engine bay is mint, not done any miles since being built
didnt mean paint engine bay ment the rest while engine out an ur not useing da car lol
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Old 21-09-2009, 02:38 PM
  #141  
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Or well at least the engine is ok.They are a good strong engine.
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Old 21-09-2009, 03:58 PM
  #142  
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Originally Posted by dingla rs
didnt mean paint engine bay ment the rest while engine out an ur not useing da car lol
I would, but the bodyshop is a few miles away, not gonna push it But yeah, will sort small issues with the bodywork when she's on the road. More concerned with the mechanical bits at the mo, bodywork is easy
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Old 21-09-2009, 04:50 PM
  #143  
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Good progress on the engine ,at least you know its done right when its back in
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Old 21-09-2009, 05:15 PM
  #144  
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Hell yeah Also modified a section on the block to add an alternator drop bracket and John's going to add a boss to the sump for a more accurate oil return for the breather.
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Old 22-09-2009, 09:42 AM
  #145  
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Nice new project mate

Bad news about oil pump, but at least not too much damage and already on the mend
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Old 23-09-2009, 12:51 PM
  #146  
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Too right, can't have a better outcome than this really with a shafted oil pump. Hopefully back together and in the car next weekend
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Old 03-10-2009, 05:36 PM
  #147  
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Update 3/10/09

John and I did a bit more work on the engine and car today. After stripping the entire head and leaving to soak in a bath of petrol, she was cleaned up and air lined dry before having new seals fitted and the valves lapped. The block had a few bits fitted, but majority of the work will happen mid this week when one or two parts arrive to finish the whole engine off EXCITEMENT!!! So hopefully we'll fit it and start the running in process when I get some time off from work.

Also fitted the bush to the bottom of the steering column, since the steering was a "little" shakey but there's still another part to fit to the column before we're happy.

Crap pics, but you get the jist. Empty engine bay...


Block with alternator drop bracket added...




New engine mounts...

Last edited by COCHYN; 03-10-2009 at 05:38 PM.
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Old 03-10-2009, 05:42 PM
  #148  
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About time we got a update if your not going msd coil pack just yet get a grpA coil at least
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Old 03-10-2009, 05:53 PM
  #149  
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Nah deffo going coilpack bud, John's already got the pack and leads ready for me. Just need a few other little bits. But going to run it in and have a little bit of fun to start with. Also upgrading a few other bits like blanking off the pipe on the rocker cover and welding a boss to the sump to start off with, by fitting a proper oil breather system that works. Alternator drop bracket and various other bits. Hope to be complete mid week
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Old 03-10-2009, 06:12 PM
  #150  
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Breather is a good idea as well mate get another rocker cover for it on your travels! coil pack is the way forward. Nice to see your getting on with it
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Old 03-10-2009, 07:33 PM
  #151  
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maybe a silly question, but which part of the focus loom is left, ie is the focus ecu still plugged in etc and is the cossie master cylinder wired up.

cheers jason
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Old 03-10-2009, 09:09 PM
  #152  
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Yup, 2WD Cossie master cylinder. Management wise, according to Fraser @ Prometheus who did the loom, she's running on a modified Pectel loom for all the usual Cosworth running gear including the Cossie ECU, but it's been adapted to the standard Focus interior loom i.e. lights, brake lights, reverse light etc. and a custom loom for the Stack dash and other dials.
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Old 03-10-2009, 09:57 PM
  #153  
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just had a flick through, love it mate ! i like the standard focus body on the wheels really looks the nuts
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Old 04-10-2009, 09:24 AM
  #154  
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Yeah mate, might downsize to 17's though, so if anyone wants to swap their 8x17 RL7's for 8x18's let me know
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Old 10-10-2009, 09:38 PM
  #155  
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Bottom end all torqued up and ready for the head. But thanks to f*cking Royal Snail, we're missing an oil pump gasket and collets to finish the head. Otherwise it would all be built and ready to fit into the car on Monday

Never mind, still enough excitement left, but deffo this week she'll be up and running....hopefully







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Old 10-10-2009, 09:53 PM
  #156  
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Looking good mate
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Old 10-10-2009, 10:06 PM
  #157  
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Nice one mate
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Old 10-10-2009, 10:45 PM
  #158  
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rapid
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Old 10-10-2009, 11:06 PM
  #159  
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you just going to run standerd cams then mate in it when its all bake togever
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Old 11-10-2009, 12:58 AM
  #160  
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Your doing some job there..

Better than i did
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