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Mk6 JWRC fiesta cosworth

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Old 16-04-2013, 08:23 PM
  #2841  
M K
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Some may not like it but this is purely a function over form thing,

Still have the gearbox tunnel to do yet, I used thermotec adhesive backed heat barrier

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There is a small section of brake line in the left lower corner that's not too close to heat but to be safe I got a length on fire sleeve from goodridge cut it in half then wrapped it tight around the brake line and for now secured with cable ties until I can get some tiny jubilee clips

That's the only update for now other than Mark @ MK Motorsport now has my external wastegate trouser piece and is re doing it from scratch for me

Last edited by M K; 16-04-2013 at 08:25 PM.
Old 16-04-2013, 08:29 PM
  #2842  
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Coming along nicely Marc those dry break connectors look like a good idea.
Where did you get the heat barrier from as i will need to do mine soon

Last edited by Puss2; 16-04-2013 at 08:30 PM.
Old 16-04-2013, 08:33 PM
  #2843  
M K
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Heat barrier I got from the states an it came to a total of $200 for 2 sheets of 24"x48" 1 sheet of 12"x24" and 1 sheet of 24"x36" I think it was

Had it sent as a gift by a friend in the states
Old 17-04-2013, 08:28 AM
  #2844  
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That's come out well, I'm considering doing something like that for my car but wasn't sure how neat it would look.
Old 17-04-2013, 12:11 PM
  #2845  
M K
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It's a bit fiddly and you do get creases but consider that 75% of it won't be seen I am plenty happy with how it's come out

Old 17-04-2013, 12:26 PM
  #2846  
dobermann1234
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I like the look Marc

It looks more Motorsport

And will save u painting the engine bay again!




Jay
Old 17-04-2013, 12:40 PM
  #2847  
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Looks good and does an important job
Old 17-04-2013, 05:12 PM
  #2848  
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looking great mark , certainly coming along since i last read the thread

b
Old 17-04-2013, 09:39 PM
  #2849  
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Originally Posted by dobermann1234
I like the look Marc

It looks more Motorsport

And will save u painting the engine bay again!

Jay

Originally Posted by whizzisat114
Looks good and does an important job

Originally Posted by -beefy-
looking great mark , certainly coming along since i last read the thread

b

Cheers guys

I'm happy with it and as said it's there for a reason so happy days
Old 18-04-2013, 08:10 AM
  #2850  
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I think it looks great, adds to the race car look, saves your paint on the engine bay and should also stop the cabin from over heating!
Such a fantastic build, always look forward to the updates!
Old 20-04-2013, 05:28 PM
  #2851  
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Done a bit more today, just small bits as I have no money at all lol but There is always stuff to do with what I already have,

Fitted a bit more shielding to the gearbox tunnel, not sure how far I am gonna go back yet, so will leave it there for now but I have another 36"x48" sheet if needed,

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Fitted the diff brackets properly and new plated 12.9 socket caps for gearbox

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Also got my external wastegate 2wd trouser piece back from Mark @ MK Motorsport, thanks for the quick turn around mate

It's now much better

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So decided to attemp to heat wrap it and I can say wrapping it tight, holding it and lock wiring it in place is a job for a fecking octopus as I didn't have enough hands

Used all 30ft on the trouser piece but came out ok in the end, gonna let it dry out for a few days then paint it with the DEI wrap sealant spray

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Last couple of things on today's to do list was mount the Aeromotive fuel reg and drill the bulkhead for the wiring loom grommet and feed it all through, holes were painted after drilling to stop any rust

Fuel reg

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Wiring loom bulkhead grommet

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How I left it today

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Get a few more bits done in the week hopefully

Thanks
Marc


Last edited by M K; 20-04-2013 at 05:31 PM.
Old 22-04-2013, 10:44 AM
  #2852  
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Progress like that makes it feel much more like it's becoming a complete car
Old 24-04-2013, 06:14 AM
  #2853  
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Sure does Si



Well I ordered some more and started on the main manifold piece,

But believe it or not I used 50ft of 1" wide and this is all it covered!!!

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So have just ordered another 50ft but this time of 2" wide wrap as the fiddly bits are done and its the main part left that I'm gonna wrap in 1, hopefully that will neaten it right up but this piece is a lot more difficult for sure,

Thanks
Marc
Old 24-04-2013, 05:55 PM
  #2854  
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So is that about Ł40 worth right there?
Old 24-04-2013, 06:39 PM
  #2855  
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Great work with the wrap it looks very professional
Old 24-04-2013, 07:52 PM
  #2856  
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Looking good Marc


Brian
Old 24-04-2013, 08:10 PM
  #2857  
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Old 24-04-2013, 08:17 PM
  #2858  
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Nice wrapping


Good to see you Sunday Don't listen to what Fat Ben says
Old 24-04-2013, 10:06 PM
  #2859  
M K
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Originally Posted by Drizz
So is that about Ł40 worth right there?
Hi,

Including the 50ft of 2" wrap that should turn up in the morning it would of cost me Ł110 to do the entire thing so not cheap but a lot cheaper than the zircotec coating which cost me Ł475 last time i had it done through Primary Designs


Originally Posted by whizzisat114
Great work with the wrap it looks very professional
Thanks mate, i am hoping that once i have finished the main piece with the 2" wrap that it will look a lot better as i am a fussy fooker lol


Originally Posted by Brian
Looking good Marc
Brian
Thanks Bri


Originally Posted by fezzajsy
Cheers mate


Originally Posted by Richie.
Nice wrapping


Good to see you Sunday Don't listen to what Fat Ben says
Nice to see you briefly too mate lol, Ka was looking pukka as always

lol @ Ben, you 2 rip each other constant
Old 24-04-2013, 10:15 PM
  #2860  
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Sorted a new lightweight TTV race spec flywheel thanks to a friend Kenny on the Escos forum

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So once it arrives i will bolt it back to the engine followed by the twin plate clutch and re fit the box ready to go back in the car
Old 24-04-2013, 10:20 PM
  #2861  
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great stuff, not long now mate
Old 24-04-2013, 10:36 PM
  #2862  
M K
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Originally Posted by R-A-J
great stuff, not long now mate
One day mate

I will remove the dash and doorcards sometime soon mate and look into getting them sent to you for flocking,

Whats your turn around time? i still have the price from before if that still works out right

Thanks
Marc
Old 25-04-2013, 03:06 AM
  #2863  
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3 days I think dude
Old 25-04-2013, 05:35 AM
  #2864  
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Shouldve gone direct! I know mr TTV!
Old 25-04-2013, 06:36 AM
  #2865  
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It would not of been cheaper than what i paid for this mate, as i helped out the fella that bought it new he sold it to me for a steal and it's never been out the box
Old 25-04-2013, 06:49 AM
  #2866  
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I dealt with zircotec direct and I paid Ł230 with vat and delivery, might not have been as much as you thought.

I sent it Friday and had it back following Thursday

It's really starting to take shape now! Looking really nice, keep up the good work

Old 25-04-2013, 07:14 AM
  #2867  
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When all this heat wrap has fallen apart and the rest of the car is up and running then i think i will get it properly coated, just a bit cheaper for now, primary designs definitely added on a good few quid for being the middle man but back then (4-5 years ago) they would not deal direct with me

Thanks for the comments
Old 25-04-2013, 06:39 PM
  #2868  
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Got the other half of the manifold wrapped today & I must say it was a bitch of a job

Anyway, all done but still wet so need to let it dry for a couple of days to tighten up and then il spray it

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Also bolted the 2 pieces back together and lockwired the bolts

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Other thing done tonight was make up the -3 aeroquip line for the F88 fuel pressure sensor,

Got the fittings from torques and made it up,

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All done

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That was it for tonight

Thanks
Marc

Last edited by M K; 25-04-2013 at 06:41 PM.
Old 25-04-2013, 07:03 PM
  #2869  
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As a tip we go right back to the end of the tunnel. Where the prop meets the diff.
Old 25-04-2013, 08:33 PM
  #2870  
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Great bit of wrapping Marc
Old 26-04-2013, 11:01 AM
  #2871  
M K
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Originally Posted by OldDan
As a tip we go right back to the end of the tunnel. Where the prop meets the diff.
I will go back a bit further but not that far as my exhaust will most likely be twin side exits as there is no clear route for the exhaust out the back plus they can only noise check 1 side of the car


Originally Posted by whizzisat114
Great bit of wrapping Marc
Cheers mate, poxy job though and i don't reccomend it
Old 27-04-2013, 02:49 PM
  #2872  
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Wanted to sort out my oil pressure sensor take off and oil temp take off today so went about modding the mocal remote filter housing to take them both, almost done but I didn't realise I did not have an M12x1.5 tap for the temp sensor, so once I get that il tap it and its ready

The oil pressure sensor will be on a short an3 line as per the fuel press sensor so it gives me a bit more reach to the loom

Here it is done bar the M12x1.5 tapping

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Old 27-04-2013, 04:29 PM
  #2873  
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Put a few coats of sealant of the manifold wrap

Used the old deralict greenhouse and it gets nice and warm, perfect spray booth as long as its not raining lol

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Will let that dry for a few days then do the rest of the can on it,
Old 27-04-2013, 09:10 PM
  #2874  
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What do you use to seal the wrap Marc?
Old 27-04-2013, 10:23 PM
  #2875  
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You can buy proper wrap sealant or use vht paint (very high temperature)

what made you choose this wrap over one like the titanium wrap that doesn't need sealing?

Great progress as usual.

Can I ask, how old are you? And what do you do for a day job? Just out of interest.
Old 27-04-2013, 11:27 PM
  #2876  
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Awesome
Old 28-04-2013, 08:47 AM
  #2877  
M K
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Originally Posted by whizzisat114
What do you use to seal the wrap Marc?
DEI sell a proper silicone sealant spray designed for the DEI wrap, protects it from going brittle, oil stains etc


Originally Posted by stu21t
You can buy proper wrap sealant or use vht paint (very high temperature)

what made you choose this wrap over one like the titanium wrap that doesn't need sealing?

Great progress as usual.

Can I ask, how old are you? And what do you do for a day job? Just out of interest.
To be totally honest I didn't realise until you just mentioned it that the Titanium wrap didn't require sealant, I just chose the black as it was my colour preference,

Random question about my age etc lol but I don't mind at all,

I'm 31 and I'm a drainage engineer CCTV pipeline surveyor, basically I check conditions or new or old pipe work on highways, new build estates, main foul sewers etc


Originally Posted by AJC
Awesome
Cheers mate
Old 28-04-2013, 09:02 AM
  #2878  
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Fantastic work as usual
Old 28-04-2013, 06:25 PM
  #2879  
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Great job mate the manifold looks
Old 28-04-2013, 08:30 PM
  #2880  
M K
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Cheers Richie


Ben - yeah it came out ok considering the hassle it was wrapping it as you see when you were round watching me


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